You searched for stick welder - Trades For Careers Trade Up To Day! Tue, 02 Oct 2018 10:16:51 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.3 https://tradesforcareers.com/wp-content/uploads/2018/02/cropped-1-1-32x32.png You searched for stick welder - Trades For Careers 32 32 Different Types of Welding Machines & When to Use Them: Buyer’s Guide https://tradesforcareers.com/different-types-of-welding-machines-when-to-use-them-buyers-guide/?utm_source=rss&utm_medium=rss&utm_campaign=different-types-of-welding-machines-when-to-use-them-buyers-guide Fri, 28 Sep 2018 19:20:26 +0000 https://tradesforcareers.com/?p=6441 Welcome to this Buyer’s Guide for Welders Online, which answers FAQs like “What kind of welder do I need?” If your head’s spinning from trying to figure out what welder to buy, you aren’t alone. With all the different types of welding processes out there, it can be confusing to narrow down your choices. Fortunately, (more...)

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Welcome to this Buyer’s Guide for Welders Online, which answers FAQs like “What kind of welder do I need?”

If your head’s spinning from trying to figure out what welder to buy, you aren’t alone. With all the different types of welding processes out there, it can be confusing to narrow down your choices. Fortunately, we’re here to walk you through the process.

In the following post, you’ll find how to choose the best welder for you, depending on your needs. We’ve also included links to specific welder reviews, a list of the best welder brands, and helpful videos, like How to Pick Your First Welder.

Different Types of Welding Machines for Sale
Deciding what welder to buy can be tough. Fortunately, we’re here to walk you through the process.

Table of Contents: What Kind of Welder Do I Need?

  • Overview: What Kind of Welder Do I Need?
  • What are the Different Types of Welding Methods?
  • The Different Types of Welding Machines & When to Use Them
  • Best Plasma Cutter Reviews
  • Buyer’s Guide: Things to Look for When Buying a New Welder
  • Video: How to Pick Your First Welder
  • Different Types of Welding Machine Parts
  • Best Welder Brands
  • The Welder Reviews Every Beginner Needs to Read

Overview
What Kind of Welder Do I Need?

Before figuring out what welder to buy, we’ll take a brief look at the different types of welding processes. Then, we’ll look at the what types of welding machines are best for each process.

  • Constant Current vs Constant Voltage Welding Machines: Some welders change output voltage to maintain a constant current. The other types of welding machines change the output current to keep the voltage steady.
  • Transformers vs Inverters: Some types of welding machines use transformers to change the high voltage current into a lower voltage current that works better for that welding project. Other, new types of welding machines use an inverter-based power source. Inverter welders can be advantageous because they’re smaller, more compact, and they use less energy. And since inverter welders are electronic, you have greater control over settings.
  • Alternators & Generators: The types of welding machines that rely on alternators or generators are called engine driven welders, and they use an engine to change the electrical energy to mechanical energy.*
What Kind of Welder Do I Need
Inverter welding machine: Inverter welders can be advantageous because they’re smaller, more compact, and they use less energy. And since inverter welders are electronic, you have greater control over settings.

What are the Different Types of Welding?

In reality, there are seemingly endless types of welding. However, there are 6 main overarching types of welding processes:

The Different Types of Welding Machines & When to Use Them

MIG Welding Machines/Best Wire Feed Welders

To sum it up, MIG welding machines are useful for both MIG welding and Flux Core welding. These types of welders are automatic and use a spool gun to continuously feed a wire welding electrode between the base metals and the machine itself.

You Should Buy a MIG Welder If…


Here’s a quick checklist of reasons to buy a MIG welder. You should buy this type of welding machine if you:

  • Want the best welder for aluminum and steel, and you don’t plan on using other types of metals.
  • Plan on Flux Core Welding, which involves deep penetration with dirty materials
  • Want optimal control on thin materials
  • Want the highest welding speeds possible
Here are some further Flux Core &  MIG welder reviews to help you find the best wire feed welders:

Shielded Metal Arc/Stick Welding Machines

Shielded Metal Arc Welding (SMAW), also known simply as Arc Welding or Stick Welding, is one of the most popular types of welding. To summarize, this is a manual welding process that uses a flux-covered electrode to produce a weld. (See Stick Welding Tips for Beginners for more details.)

Arc welding machines, also known as Stick Welding Machines, are the most popular welders for home use. Stick This is a great welding method because it works both indoors and outdoors. Additionally, it’s budget-friendly and allows you to work with rusty or painted materials.

You Should Buy a Stick Welder If…

Here’s a quick checklist to help you decide if a stick welding machine is best for you. You should buy this type of welding machine if you:

  • Will be using materials thicker than 1/16″ or more
  • Have mostly farm/home projects & chores
  • You’ll be working outdoors or in windy conditions
  • Will need to work with rusty or dirty materials
  • Plan on primarily working with these three metals: steel, stainless steel, and cast iron
Here are some further best welder reviews to help you find the best Stick welders for sale:

GTAW/Tungsten Inert Gas Welding (TIG) Welding Machines

Like Stick Welding, TIG welding is a type of arc welding. In Gas Tungsten Arc Welding, or TIG Welding, a non-consumable electrode is used. (Unlike Stick welding, which uses consumable stick welder rods.)

In order to protect the welds from atmospheric contamination, a filler metal and shielding gas (such as argon) are used. As Miller Welds describes it, “A constant-current welding power supply produces energy that is conducted across the arc through a column of highly ionized gas and metal vapors known as plasma.”

TIG welding is great for things like race car fabrication and jewelry making, as well as getting the most precise welds in any situation.

You Should Buy a TIG Welder If…


A welder with TIG capabilities is ideal if you want to have the most control over your welds and create the most aesthetically pleasing welds. It’s also a good idea to get a Gas Tungsten Arc Welding Machine if you’re a beginner who plans on becoming a certified welder.

Most multi process welding machines with TIG capabilities allow you to perform Stick, MIG, and Flux Cored Welding. Once you master the easiest types of welding methods, you can move on to TIG.

Probably the best welding machine in the world like this is the Esab Rebel Emp 215ic, which has both “Beginner” and “Advanced” modes.

You should buy a TIG welding machine if you plan to work with a huge variety of materials, such as:

  • Exotic Metals
  • Brass
  • Copper
  • Steel & Stainless Steel
  • Aluminum
  • Chromoly
Here are some further best welder reviews to help you find the best TIG welders for sale:

Best Plasma Cutter Reviews

Last but not least, plasma cutters are also important types of machines for sale. Okay, so they’re the exact opposite of welding. Of course, plasma cutters divide materials rather then join them. But they’re equally as useful. And that’s why we love multi purpose welders with plasma cutting abilities so much.

Here are some good Plasma Cutter Reviews to check out:

 

Buyer’s Guide:
Things to Look for When Buying Your First Welder

Depending on your needs, there are certain things to consider when getting ready to buy your first starter welder.

Combination of Welding Processes: Consider a Multi Purpose Welder

If you want to give yourself more options, think about getting a multi process welder.

Many multifunction welders have MIG in their mix. But the most common combination is MIG, TIG and Stick welding. A good multi-welder should be able to handle alloy, steel, aluminum and stainless steel. Other popular combinations are TIG/PLASMA/STICK and MIG/TIG/CUTTER.

Amperage Range

The capacity of this unit always depend on the type of your project. Now, amperage range is the most important specification to take into account. It’s essential to consider the thickness of metals you will be using.

Ideally, an amperage range between 150 Amp to 230 Amp can weld a quarter inch aluminum to 24 gauge steel, while a machine with 200-300 Amp is enough for regular repairs at home or any project.

AC vs DC Welding

A multi process welder that has capacity to use both AC and DC output provides maximum versatility. When you’re working with a sturdy metal, like steel, you’ll need a DC capability. But when it comes to self-oxidizing metal such as magnesium or aluminum, you’ll need AC capability.

Weight

Some welding processes will demand you moving and adjusting the machine in order to have a better position to work. A lightweight welder will offer you greater portability and flexibility to move or transport easily.

However, you can always purchase handy welder carts to help in this process.

Check out TFC’s Best Portable Welder Reviews for the most lightweight & portable welders on the market.

Simple and User Friendly

Most welders, especially beginners, want to avoid hours studying manuals on how to operate or setup some ridiculously complicated machine. That’s why you should choose models you can easily operate, setup and adjust to fit a particular task. Simply put, look for that welder that possesses user-friendly interface and control panel.

Video: How to Pick Your First Welder

Best Welder Brands

When shopping for different types of welding machines, it helps to know the best welder brands to choose from. Here’s a list of the premium welding machine brand names:

  • Esab
  • Lotos
  • Miller
  • Lincoln
  • Hobart
  • Everlast
  • Forney
  • SUA
  • Tweco

Different Types of Welding Machine Parts List

Depending on the types of welding machines you need, the welding machine parts you use will be slightly different. However, here’s a list of the most common welding machine parts:

  • Ground Cable & Clamp
  • Gas Regulator
  • Electrode Holder
  • Gas Hose
  • Torch/Spool Gun for MIG or TIG
  • Carry Handle
  • Current Setting Gauge
  • Internal cooling fan
  • Power Source

Recommended Welder Reviews for Beginners
Understanding the Types of Welding Machines

Now that you have an idea of the best welder brands, welding machine parts, and the different types of welding processes, make sure to check out these final articles to round out your knowledge. By doing so, you can make the most informed purchasing decision.

Make sure your hard-earned money goes to the right welding machine!

Different Types of Welding Machines: Sources
*Parts of a Welding Machine by Baker’s Gas
Buying Your First Welder: A Practical, Informative Guide for Do-It-Your-Selfers by Miller
What is An Inverter Welder? by Everlast

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Different Types of Welding Processes, Tips, & Jobs [In-Depth Guide] https://tradesforcareers.com/different-types-of-welding-processes-tips-jobs/?utm_source=rss&utm_medium=rss&utm_campaign=different-types-of-welding-processes-tips-jobs Fri, 28 Sep 2018 17:15:27 +0000 https://tradesforcareers.com/?p=5459 What are the different types of welding? Welcome to your one-stop-shop guidebook to the different types of welding processes, certifications, and careers. In the following post, we’ll cover the basics for each type of welding method. This includes everything from oxy acetylene brazing to Stick welding to underwater welding. Additionally, you’ll find different types of (more...)

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What are the different types of welding?

Welcome to your one-stop-shop guidebook to the different types of welding processes, certifications, and careers.

In the following post, we’ll cover the basics for each type of welding method. This includes everything from oxy acetylene brazing to Stick welding to underwater welding.

Additionally, you’ll find different types of welding equipment reviews, safety tips, and schools near you.

Different Types of Welding Processes:
Table of Contents

The 6 Main Types of Welding


Altogether, there are 6 most popular different types of welding processes. We’ll get into details about each kind below, but here’s a brief overview:

Arc Welding Basics


Sometimes the term “arc welding” can be confusing, which is why we’ve designed TFC’s Official Arc Welding Basics Cheat Sheet. First, we’ll start with a good definition of arc welding. Then we’ll move on to arc welding uses, the different types of arc welding, and tips and techniques. We’ll also cover tricky comparisons, like Arc vs Mig welding. Basically, everything you’ve ever wondered about arc welding is here, in one easy spot!

Simply put, arc welding is a type of electric welding that permanently fuses together base metals by forming an arc between the metals and the electrodes.

An electrode is a type of wire that connects the welding machine to the metals you’re melting together. The electrode may be consumable or non-consumable.

What’s the difference between consumable and non-consumable electrodes?

Commonly, consumable electrodes have more than one purpose: they contain a filler metal, which liquefies throughout the process. This is common in Stick and MIG welding, and the filler metal can cause quite a mess when it melts! Typically, these are the preferred methods.

On the other hand, TIG welding uses non-consumable electrodes. One major benefit is that this method is much cleaner and creates the most precise welds. However, it’s also the most difficult, and it takes the most time. In general, TIG is for welding extremely thin sheets of stainless steel, aluminum, and other non-ferrous materials.

In this process, filler metal goes to the weld through a tungsten rod, which is a separate part from the electrode. Adding the filler metal separately makes the process very time consuming.

Video Overview: All Types of Welding

Metal Inert Gas/MIG Welding Basics


One of the most popular types of welding for beginners and experts is MIG welding.  It’s also the easiest type of welding, in most people’s opinions.

MIG welding stands for Metal Inert Gas welding, or Gas Metal Arc Welding (GMAW). Often, the term is used interchangeably with aluminum welding. MIG is best for joining together thinner aluminum materials.

To summarize, MIG welding is the method for joining aluminum, steel, and other non-ferrous metals. It requires steady electricity for heat production, an electrode for joint filling and shielding gas to protect your weld from air.

What gas do you use for MIG welding?

As a general rule, helium and argon gases work well for metals that don’t contain iron. For example, while aluminum welding, you’ll probably want to use argon welding gas. However, that wouldn’t work well for steel.

Sometimes people use carbon dioxide, but this can be messy. Also, it doesn’t have a reputation for producing strong welds.

Can I do MIG welding without gas?

Well, there’s a name for MIG welding without gas: Flux Cored welding. (Keep reading for more info about Flux Core Welding.)

That being said, you can use a MIG welding to do Flux Cored welding. Simply make sure to use a flux core wire.

Check out this video for Lincoln Electric’s guide to choosing the best MIG welding gas.

Advantages & Disadvantages of MIG Welding

Like all of the methods, Metal Inert Gas welding has its pros and cons. By and large, MIG welding has a lot of advantages. First of all, it’s the easiest type of welding process, which makes it great for beginners. It’s also the fastest method.

On the other hand, MIG welding doesn’t work for materials thicker than 1/18″. Also, it doesn’t work in overhead or vertical welding positions.

Important Mig Welding Supplies

In order to use the gas metal arc method, you’ll need the right MIG welding supplies. These include a MIG welding gun, torch, and the correct welding wire types.

Here are some reviews to make sure you choose the best MIG welding supplies for the money:
For more about MIG, check out The Ultimate Guide to MIG Welding for Beginners: Tips & Tricks.

The Ultimate Guide to Mig Welding for Beginners

Flux Cored Welding


Another one of the different kinds of welding methods is flux cored welding. Simply put, this involves feeding a tubular electrode containing continuous voltage and flux.

Notably, you can use Flux Core Wire in a MIG welding machine. This welding method is best in construction, when you need to deeply penetrate soiled or rusty materials.

Flux Core Welding vs MIG

Here, we will just state some of the differences between flux core welding and mig welding:

  • Unfortunately, Flux core welding produces more spatter than Mig welding.
  • Flux core welding can penetrate thicker metal, while Mig welding only penetrates thin steel.
  • The end product of Mig welding is usually neater than that of Flux core welding.
  • Flux core welding does not really require that you thoroughly clean up your metal. This process can be time-consuming.
  • Using flex core, welding can be done in vertical and overhead positions, unlike Mig welding that is too fluid to take on other positions. When combined, however, your metal becomes more solidified and easier to welding in several positions.
  • Because of Mig welding’s sensitivity to wind, it is usually done indoors. Flux core, however, can be done outdoors and is more often used when there is a welding job.

What is Stick Welding?


Stick welding is a type of arc welding that uses non-consumable electrodes called stick welder rods.

Of all the different kinds of welding, Stick welding is one of the most versatile. Also, it’s budget-friendly and useful for both industrial and household projects. Other names for this welding method are Shielded Metal Arc Welding (SMAW), or Arc Welding for short.

Video: What is STICK Welding? (SMAW)

For a brief Stick welding definition and overview, check out this video:

Advantages & Disadvantages of Stick Welding

Stick Welding is a portable, cost-effective, and versatile welding method that’s great for welding aluminum. Other benefits include that it’s good for beginners and home projects, and it penetrates thick, dirty materials quite well.

Some of the disadvantages are that it’s rather limited; it only works on steel, aluminum, and cast iron. Additionally, it doesn’t work for metals thinner than 1/16″.

For the best reviews of Stick welding supplies, check out:
For an in-depth guide to Stick Welding for Beginners, check out Stick Welding Tips for Beginners.

Stick Welding Tips for Beginners

What is TIG Welding?


One of the other types of Arc welding is Tungsten Inert Gas (TIG) welding.

  • TIG Definition: First, it’s important to note that TIG is an acronym for Tungsten Inert Gas welding, or Gas Tungsten Arc Welding (GTAW). Sometimes it’s even called “Heli-Arc” Welding. (Source: Miller Article Library)
  • Types of Welding Gases: Typically, argon gas is used in Tungsten Inert Gas welding. However, any type of inert gas may be used.
  • Power Source: TIG welding requires a constant current power source, either AC or DC.
  • TIG vs MIG vs Stick: In comparison to Stick and MIG welding, TIG welding is the hardest to the learn and the slowest welding process. However, it performs the cleanest welds.
  • Versatility: Yet another way TIG welding stands out from MIG and Stick is that it’s great for almost all types of materials.

AHP Alphatig 200x Review
Advantages & Disadvantages of TIG Welding

Above all, TIG welding is advantageous because it works on a huge array of metals. Also, it allows welders to make the most aesthetically pleasing welds with the most precision.

However, there are some disadvantages that bar many beginners from TIG welding. For one, it’s one of the most time-consuming types of welding processes. It’s also the most difficult.

For reviews of the best TIG welding supplies, check out:

Oxy Acetylene or Gas Welding/Cutting


Generally, Oxy Acetylene welding or gas welding refers to welding/cutting process that use gas to weld and cut materials. (Source: Wikipedia.) The full term is actually “Oxygen Acetylene,” since pure oxygen is what welders use to increase the temperature. This is different from other welding processes, since it doesn’t use air to increase the flame temperature.

  • In the oxy acetylene welding process, welders use a torch to weld the metals.
  • In oxy acetylene cutting, welders use the torch to first heat the metals. Then, they burn a flow of oxygen into the material.

Like forge welding, oxy acetylene welding is one of the oldest types of welding processes.

Oxy Acetylene Brazing & Soldering

Another method of using pure oxygen as a heat source is used in Oxy Acetylene Brazing. Like welding, brazing involves using heat to join two materials together. However, it differs in that the filler metal has a lower melting point than the materials being joined together.

In later sections of this article, we’ll discuss soldering and brazing in more detail.

For the best Oxy Acetylene Gas welding supplies, check out:

All types of welding processes
Click for the complete Arksen Oxy Gas Welding Kit (Amazon Reviews)

Plasma Arc Welding/Cutting (PAW)


Similarly to TIG welding, Plasma Arc Welding is based on forming an electric arc between the work materials and the electrode. In contrast to TIG, the main difference in Plasma Arc Welding is the placement of the electrode in the torch.

Due to its positioning, it can be disconnected from the shielding gas. Next, the operator can force the plasma through a copper nozzle of a plasma torch. This narrows the arc, causing it to flow out at extremely high speeds.

Depending on the project, this process can be used as Plasma Arc welding or Plasma Arc cutting.

There are two basic types of Plasma Arc welding processes, the non-transferred arc process and the transferred arc process:

  • Non-Transferred Arc Process: In this type of Plasma Arc welding, the arc exists between the electrode and the constricting nozzle, which is cooled by water. In this process, there is no electrical current; the arc is separate from the materials being welded/cut. This method is applicable for things like metal plating and ceramics.
  • Transferred Arc Process: In the second type of Plasma Arc welding, the arc goes between the electrode and the work materials. This type of arc welding has much higher plasma jet speeds, density, and energy. Because of this, it’s a good method for carbon welding steels, stainless steel, and nonferrous metals.

(Source: Wikipedia)

For the best Plasma Arc Cutters/Welding equipment, check out these reviews:

Important Welding Safety Tips

As always, safety comes first in welding. After all, welding can be extremely dangerous if things go awry.

  1. First, make sure to read everything. Because equipment manuals have important warnings, reading them carefully is a great way to prevent accidents.
  2. Second, invest in the best welding gear. This includes the best auto-darkening welding helmet, gloves, glasses, jacket, and shoes. And of course, make sure your skin is covered up to protect yourself from the heat.
  3. The third most crucial welding safety tip is to be mindful of the environment. In other words, make sure the area is clean, tidy, and well-ventilated.

Hyperbaric/Underwater Welding


Different Kinds of Welding

Generally, Hyperbaric welding is any kind of welding that happens at elevated pressures. Typically this is underwater, but not always. When it’s underwater, it’s called “wet welding,” and “dry welding” when it happens in a positive pressure enclosure.

  • Positive pressure enclosures can also be called “hot work habitats” or “welding habitats.”
  • Applications include ship building/repair, pipelines, and work on offshore oil platforms.
  • Typically, hyperbaric welders are working with steel.
  • In contrast to most types of welding methods, underwater welding requires special certification from one of the top underwater welding schools in the USA.

As you might imagine, underwater welding is rather risky. For information regarding underwater welding death rates and reasons why underwater welding is so dangerous, check out The Most Dangerous Underwater Welding Mistakes & How You Can Prevent Them.

what are the different kinds of welding
Click here to learn about the top underwater welding schools in the USA

Soldering vs Brazing


Like the different kinds of welding methods, soldering and brazing both involve the connection of raw materials. However, operators use lower temperatures. (Typically, this is below 850 degrees Fahrenheit/450 degrees Celsius.) Soldering implements a filler metal, or “solder.” In this process, operators heat the solder and attach each piece of metal to the solder.

In contrast, brazing uses hotter filler metal. Frequently, operators use a liquid flux material is utilized to blend the pieces together more easily. One advantage of brazing is that it produces a stronger structure than does soldering.

For the best soldering and brazing equipment, check out these Amazon Best Sellers:
all different kinds of welding
Click now for full photo gallery and 700+ owner reviews (Amazon Link)

Types of Welder Certifications


So, what exactly is welder certification and why is it important? Welder certification is something you’ll receive when you pass a number of tests designed by the American Welding Society (AWS). AWS’s mission is “Advancing the science, technology, and application of welding and allied joining and cutting processes worldwide.”

At this time, AWS offers 11 types of welder certifications:

How to Get Welding Certification

  • Certified Welder
  • Welding Inspector
  • Associate Welding Inspector
  • Senior Certified Welding Inspector
  • Welding Educator
  • Radiographic Interpreter
  • Welding Supervisor
  • Robotic Arc Welding
  • Welding Sales Representative
  • Reciprocity Program
  • Welding Engineer

 

Different Types of Welding Jobs


If you want to become a welder and you also like lots of choices, you’re in luck! Because there are many, many different types of welding jobs available. Also, the welding employment outlook is great, looking ahead as far as 2026.

Here’s a list including various types of welding careers available to you:
  • Boilermakers
  • Pipefitters
  • Automotive Welders
  • Sheet Metal Workers
  • Fabrication, Production, & Manufacturing Welders
  • Structural & Pressure Vessel Workers
  • Welding Inspectors*
  • Commercial Diver
  • Diving Medical Technician

(*Source: Calumet Welding Center)

Final Thoughts

Now that we’ve hopefully answered the question “What are the different kinds of welding?“, we hope you’re ready to take it to the next level. Whether that’s enrolling in a welding training program near you, applying for a new welding job, or simply investing in some kick ass new welding equipment, we know you’ve got it in you.

Embrace the wonderful world of welding today!

Visitors who liked “The Different Kinds of Welding Processes, Jobs, & Certifications” also read:
The Different Types of Welding Machines & When to Use Them: First Time Buyer’s Guide
Beginner’s Guide to Different Types of Welding Rods & Electrodes
Arc Welding Basics, Tips, & Techniques for Beginners

 

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Esab Welder for Sale: Esab Rebel Emp 215ic Review https://tradesforcareers.com/esab-welder-for-sale-esab-rebel-emp-215ic-review/?utm_source=rss&utm_medium=rss&utm_campaign=esab-welder-for-sale-esab-rebel-emp-215ic-review Thu, 27 Sep 2018 03:38:02 +0000 https://tradesforcareers.com/?p=6200 Once you get to know the ins and outs of the Rebel Emp 215ic, it’s hard not to be overly enthusiastic about this all in one welder. It has just about everything you could ever want in a welder: MIG, TIG, Stick, and Flux Core Welder capabilities. Oh, and it has life-changing features that will (more...)

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Once you get to know the ins and outs of the Rebel Emp 215ic, it’s hard not to be overly enthusiastic about this all in one welder. It has just about everything you could ever want in a welder: MIG, TIG, Stick, and Flux Core Welder capabilities. Oh, and it has life-changing features that will make your previous machines seem like typewriters compared to a laptop. In the following article, we’ll discuss specs, pros and cons, and all the ins and outs of the Rebel Emp 215ic Esab welder for sale. With plenty of research, pictures, links to helpful resources, and videos, this is your ultimate buyer’s guide.

Esab Welder for Sale

215ic Esab Welder for Sale: Table of Contents

  • Esab Rebel Emp 215ic Overview
  • Welder Specs
  • Welding Machine Parts & Accessories Included
  • Owner’s Manual for the 215ic Esab Welder for Sale
  • Advantages of the Esab 215ic
  • Disadvantages of the Rebel Esab 215ic
  • Is this truly the best welder in the world?
  • Welding Machine Comparisons
  • More Multi Purpose Welding Machines for Sale

*This post contains affiliate links for your convenience. That means that we’ll receive a small commission for purchases made, at no additional cost to you. We only recommend products that will help you, and we make a point of exposing all angles – even the negatives. Read our full disclaimer here.

Rebel Emp 215ic Esab Welder for Sale: Overview

This seems to be the best option for people searching for any type of welder, whether that’s the best stick welder on the market or a new 220v Mig welder for sale.

But let’s take some time to dig into the specifics, as well as consider the disadvantages of this Esab welder for sale.

Video Esab Welder Review: Esab Rebel Emp 215ic Multi-Process Welder

 

Esab Rebel Emp 215ic Specifications

First, we’ll take a look at the welding machine specs. This is a great at-a-glance way to get an understanding of this particular Esab welder for sale.

Esab Multi Process Welder Specs:

  • Types of Welding Processes: MIG, Flux Core, Stick and TIG
  • Welding Amperage Range: 240 Amps Maximum
  • Duty Cycle: 20% @130A
  • Input Voltage: 120v & 220v
  • MIG Output: (230V) 25% duty cycle, 205 A/24.3-V and (120V) 20% duty cycle, 130 A/20.5-V.*
  • TIG Output: (230V) 30% duty cycle, 180 A/17.2-V and (120V) 40% duty cycle, 130 A/15.2-V.*
  • Stick Output: (230V) 40 % Op current DC: 90 A VDC Out: 23.6 VDC and (120V) 25 % Op current: 180 A VDC Out: 27.2 VDC**
  • Wire Feed Speed Range: 59 – 476 imp
  • Welder Weight: 55 lbs
  • Dimensions: 17.7 x 7.8 x 13.7 inches
  • Esab Rebel Emp 215ic Best Price: Check Current Discounts
  • Warranty: 3 year limited factory warranty and 30 day satisfaction guaranteed

Check Price

Esab Welding Machine Parts & Accessories Included

Now, it’s true that there are plenty of good welding kits out there that include a lot of parts and accessories. But not many are as comprehensive as this package. Esab truly sets you up with everything you need to start welding right out of the box!

  • Tweco ground clamp with leads
  • 4 general purpose 6013 Stick electrodes (Read more about 6013 Stick electrodes here.)
  • Tweco TIG torch and accessories
  • Victor argon flow gauge regulator with 12.5 Ft. gas hose
  • Owner’s manual
  • Tweco fusion 180 MiG gun with 10 ft cable
  • 120- volt and 230 volt adapter

If you want to add any extras accessories, we recommend the Hobart 770150 Mig Multifunction welding pliers. To really upgrade your experience, try the Goplus welder cart that’s specially designed for multi purpose welders, like the Rebel Emp 215ic Esab welder for sale.

Esab Welder Review
Click here for full photo gallery.

This hearty steel welding cart features 4 storage drawers (with a lock) and a security shelving system on the back for a tank of gas. With its excellent storage system and silent, durable wheels, this is one add-on that really boosts portability. Also, it keeps your welding equipment safe and organized.

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Owner’s Manual for the Esab Welder for Sale

Although the owner’s manual is included this specific welding kit, we get it. Sometimes you just want to use an online resource.

So, here are a few links to help you quickly find what you’re looking for:

Advantages of the Rebel Emp 215ic Esab Welder for Sale

This definitely falls under the “premium” category. Not only is it a great welder for aluminum and steel, but it’s incredibly portable and long-lasting as well. It’s a great welding kit for beginners if you want to invest in something that will allow you to do more as you master the different types of welding processes.

Rebel Emp 215ic Esab Welder Review: Pros

  • First of all, it’s useful for virtually any welding project. For example, welding classes, certain types of fabrication, automotive repair, agricultural work, HVAC, and home welding projects.
  • It has all the parts necessary for TIG, MIG, Stick, and Flux Core Welding, so there aren’t hidden costs with having to buy extra parts. Even the best multi purpose welders often require you to purchase a TIG torch.
  • Also, it has an extremely accurate gas regulator, which can be hard to find in cheap welders.
  • A third advantage is the many adjustable settings. Use the inductance adjustments to eliminate splatter and get precise arcs. Also, the adjustable back-burn control allows you to prevent the weld pool from sticking or burning. Also, you can stop nonconsumable electrodes from sticking by adjusting the hot start.
  • Change the drive roll without any tools by using the solid cast aluminum feeder mechanism.
  • It has two user settings; one’s for beginner’s and one’s for experienced welders. (For more details, see the “sMIG Advantage” section below.)
  • Another great aspect is the TFT display screen. It’s a 4.3″ color screen with amazing pixel density. (Again, more about this soon!)
  • The portability factor is great. A single top handle distributes weight evenly for one person to carry it. Additionally, front and back handles give you the option of carrying it with two people.
  • Finally, the machine functions exceptionally well with heavy duty generators.

The TFT Display Screen

This high resolution displace screen gives you unprecedented access to the entire owner’s manual and spare welding machine parts listings. It’s multi-lingual and allows you to switch between the different welding processes by the touch of a button.

Amperage & Voltage Chart

Another really nifty characteristic of this Esab welder review is that the Emp 215ic has an Amperage/Voltage chart on the machine itself. This handy guide tells you what voltages/amperages to use based on the type of material you’re using, its thickness, and the various types of gases and wires you use for different projects.

The sMIG Advantage: Why This is the Best Welder in the World

Another crazy advantage is the Smart MIG feature (sMIG), which means that this is the smart phones of welding machines. (Making the other ones look as outdated as flip phones in comparison!)

When you put your welder in Advanced mode, the sMIG feature adapts to your individual welding technique. This way the welder has extreme control and is enabled to make the best possible welds. In other words, this welding machine is on your side.

Note: The Beginner’s mode doesn’t use the sMIG feature. But beginner’s mode is amazing for newbies: simply the diameter of your wire and metal thickness. The Emp 215ic will take it from there.

Video: Esab Rebel Emp 215ic “Smart MIG” Feature

Disadvantages of the Rebel Emp 215ic Esab Welder for Sale

Although we believe this just might be the best welder in the world, there are a couple of drawbacks.

  • It only works with Direct Current. (So no AC welding.)
  • In comparison to other welding machines for sale, the Rebel Emp 215ic is rather expensive.

Overall Assessment:
So, is this really the best welder in the world?

On the whole, this is a perfect multipurpose welder for both beginners and veterans who engage in several welding processes. It’s specialized for both experts and beginners, and it works for multiple types of welding processes. The fact that everything comes in one kit is a huge selling point, and it makes the high price tag less of a hit. (Since you won’t be spending money buying extra parts.)

And the TFT screen and sMIG features? This is one hell of a welder. If you’re willing to invest in a high quality welder and you want a wide variety of capabilities, buy the Esab Rebel Emp 215ic welder today.

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Welding Machine Comparisons:
More Multi Purpose Welders the Rebel Emp 215ic

Of course, in the wonderful world of premium welding machines, there’s more than just one best welding brand. In this case, we recommend checking out the Miller Multimatic 215 Multiprocess Welder with TIG Kit. Like the Rebel Emp 215ic, it has exclusive features and is a completely all-inclusive kit. (Read the full review here.)

Esab Welder Review

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Esab Welder Review: Final Thoughts

As we’ve said, this is one of the best welding machines on the market. If you want to make a wise investment, we highly recommend this particular Esab welder for sale.

However, we understand that cost can be an issue. Also, the lack of AC welding capabilities might be a turn off to some. If you want something cheaper, or you want an AC/DC welding machine, check out these reviews:

Finding the Best Multi Process Welder: All in One Welder Reviews

Finding the Best Multi Process Welder: All in One Welder Reviews

Special Thanks to these Sources:
*Esab Rebel Reviews by Top Review Zone
**Esab Rebel EMP 215ic Welder: A Welding Machine That Does It All? by Thrive Themes

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Best Starter Welding Kit for Beginners https://tradesforcareers.com/best-starter-welding-kit-for-beginners/?utm_source=rss&utm_medium=rss&utm_campaign=best-starter-welding-kit-for-beginners Mon, 24 Sep 2018 21:18:03 +0000 https://tradesforcareers.com/?p=5346 This collection of reviews of the best welding kit for beginners came out of pure practicality.There are a lot of necessary pieces of welding equipment. But the problem is that between making sure you have all your personal protection equipment and keeping up on welding safety gear, it can take a lot of unnecessary time. (more...)

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This collection of reviews of the best welding kit for beginners came out of pure practicality.There are a lot of necessary pieces of welding equipment. But the problem is that between making sure you have all your personal protection equipment and keeping up on welding safety gear, it can take a lot of unnecessary time. (Not to mention money!)

If you’re looking for the best welder for beginners alongside all the necessary extras, such as welding gloves, you’ll love these top 4 starter welder kits.

Forney Easy Weld 29801 100ST Welder Start-Up Kit
Forney Welder Review

Best Starter Welding Kit for Beginners
Click here for full photo gallery!

Welding Machine Specs:

Processes: Arc Welding; Stick welding
Welding Amperage Range: 90A
Duty Cycle: 20%@80A
Input Voltage: 120V
Wire Feed Speed Range: N/A
Weld Thickness: 16ga up to 5/16”
Weight: 7.5lbs
Height: 11.5in
Length: 15in
Width: 7in
Best Price: Check Current Discounts
Warranty: 12 month warranty on welder; traditional “5/3/1” Warranty

Best Starter Welding Kit for Beginners
And the best part is, these gloves come for free!

 

Forney Welder Parts & Accessories Included

In addition to the handy little portable MIG welding machine, you’ll receive:

  • Premier Series Camo Welding Helmet
  • Black Mig Welding Gloves
  • Split Black Premium Leather Driving Gloves
  • E7014 Stick Electrodes for Mild Steel 3/32″, 1lb
  • Welding Stick Rods E7014 1/8″, 1lb
  • Grinding Wheel
  • Scratch Brush with Wood Handle

The only item not included with this kit is a TIG Torch. But since this is article is geared toward beginners, we think you’ll be happier mastering Stick and MIG welding processes first.

Is the Forney Starter Welder Kit right for you?

Here’s a checklist to help you decide. If these statements sound like you, the Forney welding kit for beginners is right up your ally!

  • You’re a beginner. If you’re a newbie, the Forney Easy Weld 29801 100 ST is one of the best welder for beginners out there.
  • You want a cheap portable welder. At a mere 7.5 pounds, it’s extremely portable and is compatible with most home outlets.
  • You want a simple home welding kit. It’s powerful enough to weld 16 gauge steel at 5/16” thick, which is great for light applications around the house or in the shop.And it’s compatible with most home outlets.

If you plan on doing more heavy duty jobs, you might want to consider a 220v welder.

Forney Easy Weld 29801 100ST Starter Welder: Final Thoughts

If you’re looking for a great portable welder to take along for simple welds anywhere and everywhere, this machine has your name written all over it.

Pro-tip: To make it even more portable, consider adding the wheel and handle kit to your shopping cart.

Plus, this kit comes with almost everything you need, so it’s great if you’re starting from scratch. Overall, the value is incredible. Needless to say, it’s a much better deal than purchasing each piece of welding gear separately.

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Pro Series 125 Mig Welding Starter Kit
Best Mig Welding Starter Kit

Best Starter Welding Kit for Beginners
Click now for 500+ verified owner reviews!

Perhaps you recognize this from our “How to Find the Best Cheap MIG Welder Machines Under $300.” What can we say? We like finding you quality discount welders.

Like the Forney welding kit for beginners, this Pro-Series MIG welding starter kit is great for lighter duty work around the farm or house.

Pro-Series Mig Welder Specs

Processes: MIG Welding, Flux-core Welding
Welding Amperage Range: 80-125A
Duty Cycle: 20%@80A
Input Voltage: 120V 60Hz
Wire Feed Speed Range: Infinite
Weld Thickness: 18ga to 3/16”
Weight: 10.39lbs
Height: 16.8in
Length: 20in
Width: 11.2in
Best Price:  Check Current Discounts
Warranty: 90 days

Pro-Series 125 Mig Welding Starter Kit Parts & Accessories Included

  • Ground cable with clamp
  • Welding gun
  • Face shield
  • Brush hammer
  • Flux Core Spool Wire

Is the Pro Series MMIG 125 Right for You?

Here’s a checklist to help you decide:

  • If you want to do some MIG welding without gas, the Flux Core capabilities are a godsend. 
  • Or, do you plan on carbon steel welding? Because this works on all types of carbon steel. In fact, it accommodates a comfortable range of wire sizes.
  • If you’re on a quest for the a small, portable MIG welder for sale. At 10.39lbs, this is an easy piece of gear to carry around with you. Additionally, it features a comfy handle that distributes the weight easily.

It’s important to point out that this is geared toward people who want a cheap welding machine with simple capabilities. Two things to take into consideration is that it only has the power for home, garage, and simple farm projects. Additionally, you would need to purchase additional attachments to have success at welding aluminum.

Pro Series MMIG 125 Portable Mig Welder Kit: Overall Assessment

Well, this definitely checks off all the right boxes for a lot of our readers! It’s cheap, portable, and great for home use. Additionally, it’s user-friendly. Since it’s so small, you can tuck it just about anywhere.

However, if you’re able to invest in a higher quality welder and a kit with more accessories included, you might want to consider something a little more expensive and reliable.

The bottom line: Although this isn’t the best MIG welding starter kit on the market, it is very affordable.

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Esab Thermal Arc 95 S DC Welder Stick/TIG Package
Premium Esab Welder for Sale

Best Starter Welder Kit for Beginners
Click here now to discover 24+ verified owner reviews

Now here’s a welding kit for beginners with a little something extra – a carrying case that completely encloses the kit. Another way it stays out from the first two kits in this post is that it has TIG welding capabilities. With the ability to TIG weld, you can perform more precise, professional-looking welds.

Esab Thermal Arc Welder Specs

  • Processes: Tig Welding, Stick Welding
  • Welding Amperage Range: 5-95A
  • Duty Cycle: 20%@90A
  • Input Voltage: 115V 50/60Hz
  • Wire Feed Speed Range: N/A
  • Weld Thickness: up to 1/4”
  • Weight: 9.7lbs
  • Height: 13in
  • Length: 9in
  • Width: 5.1in
  • Best Price: 930.05
  • Warranty: 1 year
  • Price Rating: Check Current Discount

Esab Thermal Arc Welding Kit for Beginners Parts & Accessories

Alongside the welder, you’ll also receive:

  • 95S Inverter Power Source
  • Tweco Weldskill style electrode holder with 10ft (3m) lead
  • Tweco Weldskill style ground clamp with 10ft (3m) lead
  • 20 Amp adapter plug & cable,
  • Argon regulator/flow gauge
  • Operating manual
  • Quick set up DVD
  • 4 general purpose stick electrodes
  • TIG torch 17V style 10ft with accessories
  • Carry Case

Is the Esab the Best Welder for You?

If the following points sound like you, it’s a pretty good chance you’ll be pleased with your purchase.

  • One positive characteristic is that it’s a dual purpose welder. So if you want to be able to do Stick and Tig, this is a great option.
  • Another fact is that, while not exactly cheap, this Esab welder for sale is better quality and more resilient. 
  • If you want to perform light TIG welding projects at home, this is for you. Since it’s only 115v, it’s not the most powerful welder. But it does offer you the tools you need to create expert welds. (It also works for small auto
  • Do you value portability? Because this is one of the lightest welding machines on the market. As shown above, the inverter welding power source is only 9.7lbs.

One thing to consider is that this is a TIG welding machine. Tig welding takes longer to complete and a little more advanced technique. Of course, we always recommend learning new methods, but it’s something we thought it ethical to point out.

Another point is that, due to it’s size and low amperage range, this isn’t a good welder for industrial use.

Esab Welding Kit for Beginners: Final Thoughts

If you want a more durable welder, then this could be your next favorite home welding kit. Even though it’s a small kit, its components are top-tier in terms of quality and longevity. Even if you haven’t mastered Tig welding yet, it’s never too late to thy!

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Pro Series 125 Mig Welding Starter Kit
Best Portable Welding Kit for Beginners

Best Welder for Beginners
Click here now to see entire photo gallery! (Amazon Link)

 

If you’re looking for a MIG welder starter kit with multi-functionality, the Hitbox is here to help.. It’s an inverter-based welder, so it’s great for welding mild steel, stainless steel, and many other metal materials. Furthermore, it’s capable of TIG welding with the right torch and gas.

Best Welding Kit for Beginners: Specs

  • Processes: MIG Welding, Arc Welding, TIG welding
  • Welding Amperage Range: 30-200A
  • Duty Cycle: 40%@200A
  • Input Voltage: 220V
  • Wire Feed Speed Range: adjustable
  • Weld Thickness: up to 0.045”
  • Weight: 12.35lbs
  • Height: 12.8in
  • Length: 17.6in
  • Width: 7.2in
  • Best Price: Check Current Discounts

Hitbox Welding Machine Parts Included

  • MIG200, MIG torch AB-15 binzel with 3M cable
  • 8.2ft Cable & Earth clamp
  • 8.2ft Cable & Electrode holder
  • 2lb,0.8mm flux-cored wire
  • 2 pcs gas tub

Currently, extra expenses include a TIG torch and Argon gas, but only if you plan to do Tig welding.

Hitbox Mig Welder: Is it the new best All in One welder for you?

In the past we’ve created content information/pictures here and here,

  • Superb Customer Service: First and foremost, Hitbox is know for excellent customer care, which makes such a big difference something goes wrong.
  • Best Home MIG Welder: At a little over 12 lbs, this best home mig welder is lightweight.
  • Safety: With extra features like over-heating protection and auto-sleep protection, Hitbox has done what they can to keep you safe.
  • Environmentally Friendly: To keep in line with their environmental values, Hitbox designed a welding kit for beginners that won’t be suck the energy as drastically as others.
  • Versatility: This portable Mig welding starter kit features a “multi process welder” design, you can switch from MIG to both TIG and Arc welding methods.

Special Considerations

As with everything on this side of life, there are some details to consider. Although they aren’t game changing for us, we always like to bring them up to give our readers the most information possible.

First, keep in mind that this portable welding kit for beginners is not designed for undustrial work. Another detail to pay attention to is that the Hitbox Mig Welder Inverter does not work with 120v outlets.

Overall Assessment of the Hitbox MIG 200

Without a doubt, the HitBox MIG200 is a contender for the best welding kit for beginners 2018 award, for a variety of reasons. With its 220v and wide amperage range, it packs more power than a lot of welders do. And because it’s an inverter welder, it’s easy to carry around with you.

Also, it gives you the flexibility of TIG welding and is compatible with the necessary TIG welding torches and argon gas canisters.

In the end, it’s just an attractive, compact affordable welding kit.

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Best Welding Kit for Beginners: Final Thoughts

Now that you’ve read our reviews of the top four best starter welder kits, we hope you found something that jumped out at you. If you want the type of welding kit for beginners that includes personal protection gear, the Forney Weld 29801 is probably the perfect fit. But if you’re more interested in premier quality, we recommend taking another look at the Lotos the Esab welder review.

Discover more exclusive deals and reviews right here, at Trades for Careers:
Handler 190 Review: Best Welder for Beginners?
Reviews of the Best Welding Supplies Online: Buyer’s Guide 2018
The Best Stick Welder Reviews: Detailed Buyer’s Guide

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The Beginner’s Guide to Different Types of Welding Rods & Electrodes https://tradesforcareers.com/different-types-of-welding-rods-electrodes-explained/?utm_source=rss&utm_medium=rss&utm_campaign=different-types-of-welding-rods-electrodes-explained Mon, 24 Sep 2018 10:01:10 +0000 https://tradesforcareers.com/?p=6055 As a hobbyist or newbie welding student, one thing’s for sure: the different types of welding rods and electrodes can get pretty confusing. But look no further: In the following post, you’ll find the different types of welding rods explained, as well as reviews of the best welding rods for sale. Different Types of Welding Rods (more...)

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As a hobbyist or newbie welding student, one thing’s for sure: the different types of welding rods and electrodes can get pretty confusing. But look no further: In the following post, you’ll find the different types of welding rods explained, as well as reviews of the best welding rods for sale.

Different Types of Welding Rods and Uses Explained: Overview

Welding Rods & Electrodes 101

  • Welding Rods vs Electrodes vs Filler Metals
  • How to Understand Welding Rod Numbers
  • How to Use a Welding Electrode Chart + Free Welding Rod Charts Online

Your Guide to Welding Rod Selection & Numbers

  • E6010 Welding Electrode
  • 6011 Welding Rod Use
  • 6013 Welding Rod Meaning
  • 7018 Welding Rod
  • 7024 Welding Rod
  • 11018 Welding Electrode
  • 6011 vs 6013 Welding Rod
  • 6011 vs 7018 Welding Rod
  • 11018 Welding Rod

Best Welding Rods & Electrodes Online: Reviews

  • Stick Welding Rods
  • Aluminum Stick Welding Rods
  • TIG Welding Electrodes
  • Spot Welding Rods
  • Best Welding Rods for Arc Welder
  • Oxy Acetylene Welding Rods
  • Nickel Welding Rods

Types of Welding Electrodes:
But first, the basics

A welding rod is a piece of wire that joins a current from a wire to the welding machine itself. In other words, it’s a wire joining the welder with the materials you’re fusing together.

  • A welding rod joins together a work clamp and a welding-electrode holder to the power source. It should be heat-resistant, flexible, long, and durable.
  • The type of welding rod you choose depends on your needs, and there is no shortage of different sizes and coating levels.
  • The electrode may be consumable or non-consumable.

What’s the Difference Between Welding Rods, Electrodes, and Filler Metal?

Different Types of Welding Rods Explained

Simply put, a welding electrode is a type of welding rod. Sometimes a welding rod melts permanently into the materials being welded. Other times, it does not.

  • Interestingly, certain methods like Stick welding often cause the wire to melt into the weld materials. When the welding rod connecting the two materials together fuses permanently with the metals, it becomes a “consumable electrode.”
  • In other types of welding processes, such as TIG welding, the welding rods don’t melt. Therefore, they are “non-consumable” electrodes because they don’t fuse with the materials.

The Different Types of Electrodes:
What Do Welding Rod Numbers Mean?

As you’ve probably noticed, different types of welding rods and electrodes come with letters and numbers. These can seem like a foreign language if you’ve never learned about AWS welding electrode classification. But don’t worry – we’ve got you covered.

Here are some key points to decoding the different types of welding rods:
  • First, sometimes the letters AWS appear. These simply mean that the numbers are following the American Welding Society welding classification system.
  • Next, you might see a letter in parenthesis. Here’s what each letter stands for:

 

Welding Rod Numbers Meaning

  • Now, to the numbers. The first two welding rod numbers stand for the tensile strength of the filler material. This is measured in thousands of pounds per square inch. For example, the Lincoln 7018 welding rod numbers show that the tensile strength is 70,000 psi.
  • The third welding number shows the directions in which you can use the electrodes.

Different Types of Welding Rods Explained

  • Finally, the last number dictates the types of power sources you can use as well as the type of coating material of the electrode.

Types of Weld Symbols Explained

Mastering the Use of a Welding Rod Chart

In the best welder rods reviewed below, most come with welding electrode charts. However, sometimes it’s easier to use free online welding electrode amperage charts and downloadable PDFs.

Here are some helpful links to free welding electrode charts online:

Welding Rod Numbers Meaning:
What Welding Rod Do I Use?

Now that we’ve nailed down a surefire way to figure out, for example, the 7018 welding rod meaning, we can take a look at the other types of popular welding rods.

The following is a quick welding rod guide list, from E6010 through E11018.

E6010 & E6011 Welding Rod Use

In the video below, you’ll see one welder’s comparison.

6010 vs 6011 Welding Electrodes

In this comparison of these two different types of welding rods, the 6011 electrodes have the upper hand because they run on both AC and DC currents. In contrast, 6010 welding rods only run on DC current.

7018 Welding Rod

Low Hydrogen Welding Rod

  • Now this is a beast of a powerhouse; it can weld beads under 70k. As the last letter tells us,” it has an iron powder low hydrogen coating.” Because of this, it’s compatible with both AC and DC currents.
  • Best for: Bridge Building & Structural welding
  • But don’t just take our word for it – check out the AWS Classification

6011 vs 7018 welding rod

In comparison to the 6011, 7018 welding rods give smoother, fuller welds and are easier to use for beginners.

Different Types of Welding Rods Online:
Reviews of the Best Welding Rods Online

Before launching into our reviews of the different types of welding rods and electrodes, we thought it’d be helpful to point out a quirk. When looking at item package quantities, remember that sometimes welding electrodes are measured by weight, not by item count.

Now, sit back, relax, and treat yourself to some well-deserved online shopping!

The Best Stick Welder Rods for Sale

One of the most popular types of welding electrodes is Stick welding Electrodes. Here are the 3 types of welding stick rods:

  • Light Coated Electrodes
  • Heavy Coated Electrodes
  • Shielded Arc Electrodes

For more about the best Stick welding rods, check out Buyer’s Guide & Reviews of the Best Stick Welder Rods..

Different Types of Welding Rods Explained
Click here for a complete review post of the best stick welding rods.

 

If you’re looking for some good Stick welding rods, we recommend going with a trusted welding equipment brand, like Lincoln Electric or Hobart.

Lincoln 7018 AC Welding Rods
Best AC Welding Rods for Mild Steel

Different Types of Welding Rods

Once again, Lincoln Electric delivers a high quality product. Most notably, this E7018 stick welding rod provides exceptionally clean welds, enabling you to keep splattering to a minimum.

Welding Rod Specifications
  • Lincoln 7018 AC Welding Rod Sizes: 1/8″
  • Product Dimensions: 6 x 1 x 1″
  • Item Package Quantity: 10lbs
  • Material: Steel

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Hobart 6011 Welding Rods
Best 6011 Welding Rod

Different Types of Welding Rods Explained
Click here for the latest discounts & owner reviews. (Amazon Link)

Like Lincoln, Hobart is a welding equipment brand that manufactures only the most premium, durable products. Since it can be used in all positions in galvanized steel and carbon and arc welding, it’s a great all purpose welding rod.

If you need to weld through painted, rusty, or slightly dirty materials, the Hobart welding rods will serve you well.

Welding Rod Specifications
  • Hobart Welding Rod Sizes: 1/8″
  • Product Dimensions:14.5 x 3.1 x 1.7 inches
  • Item Package Quantity: 5lbs, 10lbs, or 25lbs

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Aluminum Stick Welding Rods
Hot Max 23077 Aluminum Welding Electrodes

If you’re looking for cheap aluminum stick welding rods, we recommend Hot Max 23077 aluminum welding electrodes. Hot Max makes killer welding machines, and their Stick welder rods are just as stellar.  (Considering the very low price point.)

  • This “all-position” rod works well with all types of aluminum welding projects. According to Hot Max, their 23077 is the strongest stick welder job
  • It’s important to realize that these are more than your ordinary Stick welding rods. According to the manufacturer, they have the most strength for gas torch welding and Arc.
Aluminum Stick Welding Rods
Click here for more pictures of these premium aluminum Stick welder rods. (Amazon Link)
Welding Rod Specifications
  • Hot Max 23077  Welding Rod Thickness: 5″ diameter
  • Product Dimensions: 14 x 3 x 3.2 inches

This is a truly versatile pack of welding stick rods: they can be used with a TIG welding torch and during an alloy brazing process.

Although these aren’t as good as more expensive models, they’re a good choice for welders on on a budget!)

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Best TIG Welding Electrodes

Since the TIG welding process is more difficult and requires more time, it’s very important to have durable TIG welding electrodes. Luckily, a company called Midwest Tungsten Service Electrodes specializes in creating welding rods of unparalleled quality.

Midwest Tungsten Electrode Service TIG Welding Electrodes for Sale
Best Aluminum Welding Rods

 

Different Types of Welding Rods Explained
Click here now to discover hundreds of verified owner reviews. (Amazon Link)

Not only are they durable, but these arc welding electrodes are easy to use. Since they’re 2% Lanthanated, they make it easier start a clean arc and follow through with a clean weld. Additionally, they’re approved under both the AWS and ANSI standards.

Notably, the Midwest Tungsten Service Electrodes are great for both AC and DC welding.

Welding Rod Specifications:

  • Welding Rod Sizes: 1/8″, 1/16″, 3/32″
  • Product Dimensions: 8 x 3 x 0.2″
  • Item Package Quantity: 10 rods per pack

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Best Spot Welding Electrodes

When using the Spot welding method, make sure you’re choosing the best welding rod for steel. Generally, spot welding electrodes should be made of copper, since it has extremely high thermal conductivity. Also, it’s a good idea to use spot welding tips

Blue Demon 7014 Plastic Iron Powder Carbon Steel Electrode
Best Welding Rod for Steel

Different Types of Welding Rods Explained
These copper coated carbon electrode welding electrodes are perfect for Spot welding. (Amazon Link)

Blue Demon offers an excellent welding rod selection, providing you with options for choosing the best welding rod sizes and packages based on your personal use. These electrodes are good arc gouging electrodes and great for cutting steel, high temperature alloys, aluminum, copper, and stainless steel.

Welding Rod Specifications
  • Blue Demon 7014 Welding Rod Sizes: 1/2″, 1/4″, 3/8″, 5/16″ (50 Piece Pack); 1/8″, 3/16″, 5/32″ (100 Piece Pack)
  • Product Dimensions: 13 x 3 x 3″
  • Item Package Quantity: Option of 50 rods per pack or 100 rods per pack.
  • Material: Graphite with copper coating

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The Best Arc Welding Rods for Sale

As mentioned above, good arc welding rods should be both flexible and durable. Below, we’ve previewed two types of arc welding electrodes that consistently satisfy customers.

Forney Easy Arc 7018 Welding Rod

Different Types of Welding Rods Explained
Click here now for 120+ verified owner reviews! (Amazon Link)

If you plan on using low amperage on DC welders or high amperage on AC welders, then these arc welding rods may be just the ones for you. Since they’re compatible in all positions and work well for steel steel welding without the need for preheating, it’s no wonder this is such a popular choice.

Welding Rod Specifications
  • Forney Easy Arc 7018 Welding Rod Sizes: 1/8″, 3/32″, 5/32″
  • Product Dimensions: 14.6 x 3.5 x 1.8″
  • Item Package Quantity: 1lb, 10lb, and 5lb packs are available
  • Material: Mild Steel

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Best Oxy Acetylene Welding Rods

If you need good Oxy Acetylene welding rods, we recommend the US Forge Gas Welding Rod. Firstly, it’s made right here in the USA. Another positive quality is that it’s great for joining steel and cast iron. One bonus point is that it comes in a resealable bag.

Overall, this is one hell of a welding rod and is perfect for tough jobs, such as scaly or rusty cast iron materials. Additionally, it’s suitable for welding farming equipment, wood burning stoves, exhaust manifolds, cylinder heads, and so much more.

Welding Rod Specifications
  • US Forge Welding Rod Sizes: 1/8″
  • Product Dimensions: 17.2 x 5.2 x 3.5″
  • Item Package Quantity: Pack of 3
  • Material: 55% Nickel

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Nickel Welding Rods

Nickel welding rods are useful for Stick welding cast iron. Typically, specific welding projects involve things like pump housings and automotive engine blocks.

Our recommendation is the Forney 45300 Super 99-Percent Nickel Specialty Cast Rods. This is because they’re easy to use, “all position” style, and extremely cost effective.

Stick Welding Electrodes
Click here to see why these one the “Amazon’s Choice” award.
Stick Welding Rod Specifications
  • Forney 45300 Super Nickel Stick Welding Rod Sizes: 1/8″
  • Product Dimensions: 15.1 x 1.6 x 0.8 inches
  • Item Package Quantity: 1/2lb, 1lb
  • Material: Nickel with non-conducive coating

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Different Types of Welding Rods Explained:
What You Need to Do Now

Different Types of Welding Rods Explained
Looking for a welding helmet under $50 with free welding gloves? Try the Tanox. (Click here)

Now that you’ve selected the best types of welding rods, perhaps it’s time to do a quick mental check of any other important welding equipment you might need.

Of course, keeping a mental tally is easier said than done. Bookmark this page and refer to this list until you’ve got everything you need!

Therefore, the following is a list of welding supplies online that are essential:


Back to Overview

Sources:

Quora: What is the Difference Between Electrode Filler Metal and Welding Rod?
Welding Helmet Pros: Different Types of Welding Rods
Easy Answers to Not-So-Simple Questions About Common Electrodes
Baker’s Gas: Different Types of Welding Electrodes
Stack Exchange
The Fabricator

The post The Beginner’s Guide to Different Types of Welding Rods & Electrodes appeared first on Trades For Careers.

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Best Portable Welder Reviews (+ Generators & Plasma Cutters) https://tradesforcareers.com/best-portable-welder-review/?utm_source=rss&utm_medium=rss&utm_campaign=best-portable-welder-review Sat, 22 Sep 2018 09:21:08 +0000 https://tradesforcareers.com/?p=5360 In this Best Portable Welder Review, we’ve included detailed reviews about the best portable welding machines, of course. But that’s not all – you’ll also find reviews of the best portable plasma cutters and welder generators. Best Portable Welder Reviews: Overview Reviews of the Best Portable Plasma Cutting Machines 7 Best Portable Welder Reviews The (more...)

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In this Best Portable Welder Review, we’ve included detailed reviews about the best portable welding machines, of course. But that’s not all – you’ll also find reviews of the best portable plasma cutters and welder generators.

Best Portable Welder Reviews: Overview

Best Portable Plasma Cutter Reviews

Primeweld Ct520d Welder Review
Best Cheap Portable Plasma Cutter

Best Portable Welder
Click here for more pictures of this portable plasma cutter/welder. (Amazon Link)

Now this is truly an “all in one” welder. In addition to being a great portable portable plasma cutting machine, it also works for Stick, Arc, and TIG welding processes. And as if that weren’t enough, it’s affordable and comes with a 3 year warranty. If you want a budget welding machine that does it all, the Prime Weld Ct520d could be the next best portable welder for you.

Prime Weld Ct520d Welder Specs

  • Types of Welding Processes: Plasma Cutting, TIG, Stick, & Arc
  • Welding Amperage Range: 50 Amps Plasma Cutter, 200 Amps for Stick and TIG
  • Input Voltage: 110V @ 50Hz, 220v @ 60Hz
  • Duty Cycle: 60%
  • Maximum Power Efficiency: 85%
  • Wire Feed Speed Range: 
  • Weld Thickness: 1/2″ to 3/4″
  • Weight: 35.7 lbs
  • Height: 23.6″
  • Length: 16.8″
  • Width: 12.8″
  • Best Price:  Check Current Discounts
  • Warranty: 3 years

5 Reasons Why the Ct520d is the Best Portable Plasma Cutting Machine

  1. Smooth Transitions: Since it smoothly transitions from AC to DC, you can switch from TIG to Stick quickly and easily.
  2. Easy to Carry: Since it weighs less than 36lbs, this is one of the most portable plasma cutters on the market. Also, it features a carrying handle that’s comfortable to use and distributes weight easily.
  3. Best Cheap Plasma Cutter: In comparison to other plasma cutters on the market, the Ct520d is significantly cheaper. Yet it still delivers good value for the money.
  4. Best Multi Purpose Welder: Owning the Ct520d gives you a lot of freedom. Being able to switch from plasma cutting to Tig to Stick means that you can work on a big variety of projects. Also, it means you won’t find yourself splurging on multiple welders for different welding processes.
  5. Great Welder Starter Kit: Owner’s Manual? Check. Electrode holder? Check. TIG welding torch? Check. Click here to see all of the accessories delivered in one handy kit.

Welding Machine Parts Included

If you want a good welder start up kit with all the essentials, Prime Weld has you covered. In the picture below, you can see all the necessary accessories included.

Best Portable Welder Review
Looking for a multi purpose portable welder/plasma cutter? Click here to for 50+ verified owner reviews.

If you decide on the Ct520d, we suggest stocking up on extra accessories. Namely, quality plasma cutting torch consumables and the “Amazon’s Choice” 60 pack of spacer guides.

Special Considerations

Undoubtedly, this is one of the best cheap portable plasma cutting machines. But it lacks certain qualities found in expensive models, such as Miller Electric’s Spectrum 375. Most notably, the inverter design uses MOSFET transistors without premium IGBT technology.

As a result, there are two disadvantages to consider:

  • Since the lack of IGBT technology means there’s no pilot arc, this isn’t suitable for slicing through dirty, rusty materials.
  • Also, IGBT is generally more reliable.*

One final note is that this is a complex welding machine. In other words, this isn’t for newbies. If you’re just starting out, we recommend checking out our reviews of the best welding start up kits for beginners.

Overall Assessment: Is this the best portable welder for you?

Overall, the Ct520 is one of the best budget welders/plasma cutters on the market. If you want something budget friendly, this may be the best choice for you.

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Additional Portable Plasma Cutting Machines for Sale

If you need an ultra-reliable inverter for heavy use, or you plan on working with rusted or painted materials, here are some better alternatives:

Best Portable Welder Reviews

Hobart 500570 Stickmate 160i Stick Welder
Best Portable Stick Welder for Farm Use

best stick welder reviews

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The next stick welder review is about the Hobart Stickmate 160i arc welder. This best DC stick welder is great for  use on the farm, artwork with metal, DIY projects, and home repair. If you want precise control for consistently smooth arc welds and a lightweight, portable welder, the Hobart Stickmate 160i could be the best fit for you.

Hobart Stickmate Welding Machine Specs:

  • Processes: Stick (SMAW) Arc Welding
  • Welding Amperage Range: 20-160 Amps with 240 volt; 20-80 amps with 120 volts
  • Input Voltage: 120/220V
  • Weld Thickness: up to 5/32″ inch mild steel
  • Weight: 15lbs
  • Height: 10.5″
  • Length: 13.375″
  • Width: 7.125″
  • Best Price: Check Current Discounts
  • Warranty: Hobart 5/3/1 Warranty

Arc Welding Machine Parts Included

When you purchase this piece of welding equipment, these are the parts included in the price:

  • Sturdy electrode cable (10 feet long) with cable holder
  • Work clamp and cable (10 feet long)
  • A 6.5 feet long power cord containing MVP adapters for 120v and 240v
Best Stick Welder Brands
Follow link for full photo gallery (Amazon)

Advantages

  • Premium DC welding capabilities, which is best for SMAW
  • Very easy to start arc due to HotStick technology
  • Spectacular price to capability ratio
  • Hearty, durable, and long-lasting
  • Polarity switch for easy polarity reversal

Special Considerations

  • Due to play in the gauge dial over time, it can become a challenge to know exact amperage.However, the better you become at arc welding, the easier this will be.
  • Another thing to be aware of is that this is a DC welder, not an AC/DC combo.

>>Check out these Stick Welding Tips for Beginners to learn how to make the best stick welds<<

Overall Assessment

If you’re looking for the best home stick welder for farm use, and you need a solid mid-tier arc welder at a great price, check out the Hobart 500570 Stickmate. It’s powerful enough for most home uses and has plenty of preferable features. The direct current capabilities make it superior for welding thin material.

>>Click here for Verified Owner Reviews on Amazon<<

Karomch ARC 200 Welder with Accessories
Best Lightweight Stick Welder for the Money

best portable welder for sale
Click here for more pictures (Amazon Link)

Best Portable Welding Machine Specs

  • Processes: Arc welding, Stick welding
  • Welding Amperage Range: 30-130A
  • Duty Cycle: 80%@130A
  • Input Voltage: 120V 50-60Hz
  • Wire Feed Speed Range: N/A
  • Weld Thickness: over 1/8”
  • Weight: 7.75lbs
  • Height: 7.5in
  • Length: 9.3in
  • Width: 3.9in
  • Best Price: Check Current Discounts
  • Warranty: 2 years

best portable welder reviews

Welding Machine Parts Included

As the list below shows, this isn’t just a welder – you’re getting an entire kit. Here’s what else you’ll receive in your package with the Karomch:

  • 110v DC Adapter with a 1.2m cable
  • Owner’s Manual
  • Stick Electrode Holder
  • Arc Ground Clamp
  • Hex Screw
  • Strap

Pro-tip: Make sure to add a package of 3/32″ welding rods to your shopping cart.

The Top 3 Reasons This is the Best Portable Welder for Sale

 

  • Sleek and attractive appearance
  • Lightweight and compact for great portability
  • Easy to operate

Special Considerations

  • Incompatible with heavy duty applications
  • Cannot TIG weld

Overall Assessment

This is the best portable welding machine for beginners. It’s easy to use, and it’s very affordable.

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C.M.T Pitbull Ultra-Portable 100-Amp Electric Arc Welder
Best Small Arc Welder for Sale

best portable welders review
Click here now for narly 300 verified owner reviews (Amazon Link)

CMT Pitbull Welder Specs

  • Processes: ARC welding, Stick welding
  • Welding Amperage Range: 40-100A
  • Duty Cycle: 10%@100A
  • Input Voltage: 110V
  • Wire Feed Speed Range: N/A
  • Weld Thickness: up to 1/4”
  • Weight: 26.4lbs
  • Height: 9.1in
  • Length: 11.8in
  • Width: 6.7in
  • Best Price:  Check Current Discounts
  • Warranty: 1 year

Stick Welder Parts Included & Sold Separately

It’s a small kit for a small welder. When this welder arrives at your door step, you’ll get:

  • Leads
  • Clamp
  • Electrode Holder

Again, it’s always a good idea to add welding rod sticks to your shopping card.

3 Reasons This is the Best Portable Welder for a Tight Budget

  • Notably, the CMT Pitbull is one of the cheapest welders on the market.
  • Since it weighs about 26lbs, this takes the idea of “portability” to a whole new level.
  • Also, this rig has the honorable label of “Amazon’s Choice,” with nearly 300 positive reviews to support it.

Special Considerations

  • If you like lots of features, the CMT Pitbull isn’t for you. This is a simple machine, which makes it great for beginners who want to start with something simple.

Overall Assessment

Are you on a budget? Do you want one of the lightest welding machines on the market? If you answered yes to both of those questions, we strongly recommend the CMT Pitbull portable welder.

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Hitbox MIG Welder Inverter 200Amp 220V DC Wire Welder
Best Portable MIG Welder Reviews

Best Portable Welder
Click now for the latest deals (Amazon Link)

This inverter-based welder is compatible with mild steel, stainless steel, and various other metals. Also, all you need to do is add the right torch and gas and you’re good to go for TIG welding.

Best Portable Welder Specs

  • Processes: MIG Welding, Arc Welding, TIG welding
  • Welding Amperage Range: 30-200A
  • Duty Cycle: 40%@200A
  • Input Voltage: 220V
  • Wire Feed Speed Range: adjustable

    Best portable welder review
    Click here now to discover full welding machine kit contents. (Amazon Link)
  • Weld Thickness: up to 0.045”
  • Weight: 12.35lbs
  • Height: 12.8in
  • Length: 17.6in
  • Width: 7.2in

Best Portable Welder Parts Sold Separately

  • TIG torch (if you want the option of TIG welding)
  • Argon gas

Hitbox Mig Welder: Advantages

  • At a little over 12 lbs, this best home mig welder is lightweight.
  • Variety of safety features, such as overheating protection
  • Low power consumption
  • It’s important to note that Hitbox delivers excellent customer service.
  • As an inverter welder, it is much lighter than other transformer-based welders, making it easy to transport. It’s also great for beginners because it’s ready to use right out of the box.
  • Since this is a best 220v mig welder, the power enables you to do more than 110v welding machines
  • Additionally, if you also want to TIG weld, it’s compatible with TIG welding torches and argon gas canisters. Except for industrial work, the HitBox MIG200 is a fantastic, affordable MIG welder.

Special Considerations

There are a couple of considerations to take into account before making that final buying decision. First, this isn’t designed for heavy duty work. Second, it’s incompatible with 120V outlets.

Overall Assessment

Overall, the HitBox MIG200 is a one of the most-loved portable welders on the market. It’s versatile, has a variety of safety features, and is very reasonably priced.

K2278-1 Handy Core MIG Welder
Lincoln Electric Handy Mig Best Portable Welder Review

best portable mig welder

Commonly, consumers recognize Lincoln Electric as a very respectable brand. And, for those looking for the best cheap MIG welder reviews, the Handy Core could be your new best friend.

Best Portable mig Welder reviews
The Lincoln Handy Mig Welder in Action (Amazon Link)

Lincoln Electric Welder Specs

  • Processes: MIG Welding
  • Welding Amperage Range: 35-88A
  • Duty Cycle: 20%@70A
  • Input Voltage: 115V
  • Wire Feed Speed Range: infinite
  • Weld Thickness: up to 1/8”
  • Weight: 45lbs
  • Height: 11in
  • Length: 15in
  • Width: 10in
  • Best Price: Check Current Price
  • Warranty: 12 months

MIG Welder Parts Included

  • Welding gun/cable assembly
  • 10 ft Work cable/clamp
  • 1-lb. spool of .035in. flux-cored wire
  • 2 Contact tips
  • Welding hand shield with #10 filter plate and clear glass cover plate
  • Chipping hammer/brush

Parts Sold Separately: Utility Cart

Handy Core Portable Mig Welder Review: Advantages

  • Very easy to set up
  • Compact and relatively lightweight
  • Good quality and durability
  • 120V outlet-friendly
  • Perfect for small projects

Special Considerations

  • Not ideal for heavier projects
  • No gas option

Overall Assessment

Lincoln Electric is one of the most trusted brands out there, and the K2278-1 Handy Core MIG welder doesn’t disappoint.

It takes mere moments to set up, making it an excellent option for beginners. Once it’s up and running, its ready to handle most light, do-it-yourself jobs around the home, shop, or farm. It’s not the most powerful MIG welder out there, but it’s a great hobby welder.

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Forney Easy Weld 298 Best Portable Welder
Forney Welder Review

Best Portable Welder
Click here to see the full Forney Welding Machine Parts (Amazon Link)


In comparison to the Forney Easy Weld 299, the Forney Easy Weld 298 is very similar. Except for that it’s much, much lighter. And since we want something that isn’t going to slow us down or simply be annoying to carry, this difference in weight is a huge asset.

(Click here for a detailed review of the Forney Easy Weld 299.)

Forney Welder Specs

  • Types of Welding Processes: Arc Welding; Stick welding (Has TIG welding capabilities with an extra accessory)

    Best Portable Welder Reviews
    An ergonomic design makes this machine a cinch to carry. (Amazon Link)
  • Welding Amperage Range: 90A
  • Duty Cycle: 20%@80A
  • Input Voltage: 120V
  • Wire Feed Speed Range: N/A
  • Weld Thickness: 16ga up to 5/16”
  • Weight: 7.5lbs
  • Height: 11.5in
  • Length: 15in
  • Width: 7in
  • Forney Welder Best Price: Check Current Discounts
  • Warranty: 6 month warranty

Forney Welder Review: Advantages

  • At less than 8lbs, this is about as lightweight as they get.
  • Works with most home outlets
  • Extremely affordable welding machine price

Special Considerations

  • According to some reviewers, it’s tricky to get Stick Welder Rods started with this particular machine.
  • Remember, not all of our special considerations are negative. On the contrary, this is just a helpful reminder: consider buying the TIG torch if you want to turn this into a 3 in 1 welding machine.

Overall Assessment

In comparison to the K2278-1 Handy Core MIG welder, this performs a lot of the same functions, yet it costs a little less. It’s only slightly less durable, so it’s fine for home welders. As you’ll see in the next best portable welder review, the Forney 298 is a cut above cheaper models like the Go Plus Mig 130.

In other words, this is an excellent mid-price portable welder for sale.

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Go Plus Mig 130 Welder Flux Core Automatic Wire Machine
Best Portable Mig Welder Under $200

Best Portable Mig Welder
Click here for 300+ verified owner reviews (Amazon Link)

Now this is the best portable welding machine for welders on a strict budget. Although it’s a far cry from a premium welding machine, it’s a fraction of the cost. Plus, it’s easy to use, making it one of the best welding machines for beginners.

Above all, this budget-friendly MIG welder is lightweight and easy to transport. In this particular review, that earns it triple the bonus points.

Go Plus Welding Machine Specs

Best Portable Welder Review
Click here for more pictures (Amazon Link)
  • Processes: MIG welding & Flux Core welding
  • Colors: Orange or Black
  • Welding Amperage Range: 50-120A
  • Duty Cycle: 15%@105A
  • Input Voltage: 110V
  • Wire Feed Speed Range: Infinite
  • Weld Thickness: up to 1/4”
  • Weight:  35lbs
  • Height: 11.4in
  • Length: 13.4in
  • Width: 7.3in
  • Welding Machine Best Price: Check Current Discounts
  • Warranty: 90 day

Welder Parts Included

  • MIG Welding gun
  • Wire
  • Free Welding mask
  • Brush

3 Reasons This is the Best Portable Welder for Sale

Best Portable Welder for Sale
Click now for the latest discounts (Amazon Link)
  • Lightweight, easy to travel with
  • Four idiot-proof amperage settings
  • Comes with extras which are great for getting started

Special Considerations

  • First, wire is always live in use, so you must be hyper vigilant for safety
  • And to be frank, the duty cycle isn’t anything to write home about. But for less than $100, this is a steal of a deal.

Best Portable Welder Review:
Overall Assessment

If you’re looking for a no-nonsense Mig welding starter kit, the Go Plus 130 is a great deal. For example, just look at that secret accessory apartment pictured above. Who says cheap welding machines can’t be awesome?

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Hot Max ARC100 100 Amp DC Best Portable Welder
Lightest Stick Welder (Lightest Welder)

Best Portable Welder Review
Click now for the latest discounts (Amazon Link)

At just a little over 6lbs, this is definitely one of the best portable welding machines on the market. The wheels and extended handle make it stand out from its competitors – in a good way. If you prefer pulling/pushing over carrying a welder by hand, then the Hot Max might just be your new best friend.

Welder Specs

  • Processes: ARC welding, Stick welding
  • Welding Amperage Range: 30-85A
  • Duty Cycle:  60%@85A
  • Input Voltage: 120V AC
  • Wire Feed Speed Range: N/A
  • Weld Thickness: up to 1/8”
  • Weight: 6.5lbs
  • Height: 12in
  • Length: 15.5in
  • Width: 8.9in
  • Best Price: Check Current Discounts
  • Warranty: 2 year on Machine; 90 Days for Cable Assemblies, Parts, and Labor

Welder Parts List

  • Welder
  • 100A electrode holder with 6 foot cable
  • 100A ground clamp with 6 foot cable.
  • 5-1/2’ grounded power cable with standard plug

4 Reasons This is the Best Portable Welder for Sale

  • Incredibly lightweight
  • Smooth arc for great welds
  • Great power and portability
  • Great for small projects

Special Considerations

  • Users report cooling fan issues
  • Doesn’t come with a shield
  • Short leads

Overall Assessment

For the lightest stick welder on the market, the HotMax ARC 100 packs quite a punch! This is one of the most portable welders out there at only 6.5lbs, so you can take it with you almost anywhere. Users frequently report smooth arcs and quality welds, making it excellent for small projects around the home. If you need maximum portability and decent power output the HotMax ARC 100 is a strong contender.

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Best Portable Welder Generators for Sale

In the table below, check out 4 of our top picks for portable welder generators.

Sources:

*Chainsaw Journal: Best Plasma Cutter
Plasma Cutter Expert

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The Internet’s Greatest Hacks for Understanding Stick Welding Rods https://tradesforcareers.com/best-stick-welding-rods/?utm_source=rss&utm_medium=rss&utm_campaign=best-stick-welding-rods Sat, 22 Sep 2018 03:18:43 +0000 https://tradesforcareers.com/?p=6040 Many beginners are shopping around to make sure they find the best stick welder rods on the market. This is a wise move, since Stick welding consumes more welding electrodes than any other type of welding process. But how do you know where to start? And what size do you need? Buying the wrong type (more...)

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Many beginners are shopping around to make sure they find the best stick welder rods on the market. This is a wise move, since Stick welding consumes more welding electrodes than any other type of welding process. But how do you know where to start? And what size do you need? Buying the wrong type of electrode could result in a botched project.

best stick welding rods

That’s where this compilation of stick welding tips come in: to help ensure success. Below, you’ll find an organized Stick welding rod selection list, with charts, guides, videos, and tips to help you find the best type of Stick welding electrodes for you.

Hoping to find Stick welding rod reviews? Click here for the best electrode reviews.

Understanding Stick Welder Rods: Table of Contents

  • How to Choose the Right Stick Welding Electrode
  • Stick Welding Aluminum Rods
  • E6010 Stick Welder Rods
  • E6011 Welding Rod Sticks
  • E6013 Welding Rod Uses
  • E7018 Welding Stick Rods
  • 11018 Welding Rod
  • Best Stick Welding Electrodes: Comparisons
  • What Do the Numbers Mean on Stick Welder Rods?
  • Shop: The Best Stick Welding Rods for Sale

How to Choose the Right Stick Welding Electrode

  1. Recommended Stick Electrodes by Miller Welds
  2. Factors for Selecting the Right Stick Electrode
  3. Stuck on Stick? Easy Answers to Not-So-Easy Questions About Common Electrodes

Stick Welding Aluminum

  1. Video: Stick Welding Aluminum & Weird Trick

E6010 Welding Electrodes

E6011 Stick Welding Rods

best stick welding rods

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E6013 Welding Rod Uses

E7018 Welding Rods

Now, the 7018 is a beast of a powerhouse; it can weld beads under 70k. As the last letter tells us,” it has an iron powder low hydrogen coating,” Because of this, it’s compatible with both AC and DC currents.

Best for: Bridge Building & Structural welding

But don’t just take our word for it – check out what the experts have to say:

best stick welding rods

Best Stick Welding Rods Comparisons

As you can probably tell, the best Stick welder rods are complex and different kinds are used by different people. Below, we’ve compared just a few popular types of Stick welder rods.

E6010 vs E6011 Welding Rod Use

Sometimes, it’s hard to decide which type of stick welding rod to use – the 6011 vs 6010.

Ultimately, the 6011 electrodes have the advantage because they run on both AC and DC currents. In contrast, 6010 welding rods run solely on DC current.

6011 vs 7018 Welding Rod

In comparison to the 6011, 7018 welding rods give smoother, fuller welds and are easier to use for beginners.

Video: Stick Welding Rods – What do the numbers mean?

Now that you’ve seen our brief review of weld symbols explained, here’s a video specifically for Stick welding rods.

Shop: The Best Stick Welding Rods for Sale


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The Only AHP AlphaTig 200x Review You’ll Ever Need https://tradesforcareers.com/the-only-ahp-alphatig-200x-review-youll-ever-need/?utm_source=rss&utm_medium=rss&utm_campaign=the-only-ahp-alphatig-200x-review-youll-ever-need Tue, 18 Sep 2018 22:54:40 +0000 https://tradesforcareers.com/?p=5880 If you’re looking for the next best aluminum welding machine, this AHP AlphaTIG 200X Review is for you. Not only is this a great aluminum welder, but it has consistently high ratings and is one of the best welding machines under $1000. In this blog post, you’ll find a thorough review complemented with 4 videos. And (more...)

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If you’re looking for the next best aluminum welding machine, this AHP AlphaTIG 200X Review is for you. Not only is this a great aluminum welder, but it has consistently high ratings and is one of the best welding machines under $1000.

Best Aluminum Welding Machine

In this blog post, you’ll find a thorough review complemented with 4 videos. And there’s some extra oomph to this welder review: a list of resources for finding tips/owner manuals online, and – of course – links to the latest discounts. Additionally, you’ll find a handy TIG Welding Machine Buyer’s Guide and basic TIG tips for beginners.

Table of Contents

  • Overview of AHP’s Best Aluminum Welding Machine
  • AHP Alphatig 200x Review: Specs, Pros, and Cons, & Parts List
  • AHP Alphatig 200x Manual Online
  • AlphaTig 200x Welding Machine Settings
  • More TIG Welders like this: Lotos & Everlast TIG Welder Reviews
  • Tips for Deciding if the AHP AlphaTig is Right for You
  • Video: How to Set Up the AlphaTig 200x

AHP Alphatig 200x for Sale: Overview

ahp alphatig 200x for sale
Click here for 92+ owner reviews! (Amazon Link)

Overall, this is one of the best aluminum welding machines for TIG welding. In fact, it checks off nearly all the right boxes:

  • Costs less than $1000
  • Off-the-charts durability
  • Also functions as a Stick welding machine
  • Packs a lot of power, with 200 amps
  • Voltage range of 100 to 220V
  • Due to enhanced arc stability, it enables you to form a clean weld.
  • Relatively portable, at roughly 50lbs

Check Price

AHP Alphatig 200X Review
Welding Machine Specs, Parts, Pros, & Cons

After the original AlphaTig 200 became popular, AHP decided to simply add more features instead of making an entirely new model. With the new pulse width modulated inverter and AC frequency control, you’ll be making smooth and consistent welds no matter the power range.

AHP Welding Machine Specs:

  • Dual Process: TIG, Stick
  • Best for: Home use, shop, small studios
  • Welding Amperage Range: 10-200A
  • Duty Cycle: 60% at 200A
  • Input Voltage: 110V/240V, 50/60Hz
  • Weld Thickness: 1/4” aluminum; 3/8” mild steel
  • Weight: 69lbs (including accessories)
  • Height: 19in
  • Length: 23in
  • Width: 12in
  • Best Price: Check Current Discount
  • AHP Alphatig 200x Warranty: 3 years

AHP Welding Machine Parts Included:

TIG Welding Machine Parts
Click for everything included in the AHP welder start up kit. (Amazon Link)

Since many of the AHP Alphatig 200x welding machine parts are included, you’re getting a lot for the price. Here’s the complete welding machine kit:

  • 14 Foot Tig Welding Torch
  • Argon Regulator
  • Basic Consumable Kit
  • 9 Foot Stick Holder
  • Ground Clamp (9 Feet Long)
  • Foot Pedal
  • 110V Plug Adapter
  • Owner’s Manual

AHP AlphaTig 200x Parts Sold Separately:

Both the tungsten electrodes and finger heat shields are sold separately. Additionally, we recommend checking out the accessories shown in the table below.

Click here to learn more about the different types of welding rods and electrodes.


AHP AlphaTig 200x Review: Advantages

  • Due to Pulse Width Modulation technology, the power source is reliable and long-lasting.
  • Smooth power delivery for consistent arcs and welds across power ranges
  • A/C frequency control that automatically adjusts output frequency to narrow arc focus
  • Newer, updated version of reliable model
  • Many accessories included in one price; a great welder start up kit
  • Ready to use out of the box

Video: AHP AlphaTIG 200x Unboxing & Overview

AHP Alphatig 200x for Sale: Special Considerations

  • For some, the AHP 200x welder takes awhile to get used to. However, that’s the nature of most TIG welding machines.
  • At times, the high frequency start can be erratic.
  • Some customers report having trouble getting warranty fulfilled. For this reason, we recommend keeping tight records and being persistent with customer service.
  • Here’s a final important tip: beware of the regulator. Since it isn’t calibrated exactly, it doesn’t always give an accurate reading of how much argon remains.
  • If you want the most precision possible, consider the Everlast welder review discussed later in this post.

>>Click here for 80+ Verified Owner Reviews<<

AHP Alphatig 200x Manual

If you’re looking for an online Alphatig 200x manual, here are links to some great resources:

AHP AlphaTig 200x Review: Aluminum Welding Settings

To prevent leaking and ensure clean welds, TIG welding is a popular method for welding aluminum. As you may be aware, the type of metal you’re using and its thickness dictates the settings you should use. To get the best possible weld, make sure you’re using the right settings. Typically, you can do this by referring to the owner’s manual. Alternatively, you can take advantage of online tools like Miller’s TIG Welding Calculator.

Videos can be so much easier than manuals, though. To help you with the AHP AlphaTig 200x for sale, check out this video explaining the aluminum welding settings for this particular welder brand and model.

Overall Assessment

Overall, we’ve deemed the AHP AlphaTig 200x the best AC DC stick welder for sale.  As a more beginner friendly welding machine, it’s not great for industrial use. However, it’s an excellent welder for home use.

The final verdict? This one’s a keeper.

More TIG Welders Like This:
Everlast & Lotos Welder Review

In addition to the AHP AlphaTig 200x, there are two similar TIG welding machines for your consideration. One option is the Lotos Tig 200x. Another is the Everlast PowerTig.

Lotos Welder Review for Tig

AHP AlphaTig 200x Review
Click here to diiscover up-to-date owner reviews. (Amazon Link)

One of the best welding machine brands is Lotos, so it’s a name we know and trust. And their Lotos Tig 200x is no exception, and it’s just a little cheaper than the AHP AlphaTig. Like the AHP, the Lotos Tig 200x has dual voltage and is great for aluminum welding. As you’ll see, there are many more similarities between the two brands.

Check Price

Everlast Welder Review for TIG

AHP Alphatig 200x Manual
Click here to learn more about the Everlast TIG welder. (Amazon Link)

As mentioned above, the AHP AlphaTig isn’t calibrated perfectly, and some of the readings are inaccurate at times. Although it costs more, the Everlast PowerTig is an excellent step up. Like Lotos, Everlast is another well-respected brands – perhaps the best. If you want a premium welding machine with unbeatable quality, seriously look into this option. The best part is that you can get an Everlast used welding machine. Used welders cut down on cost but allow you to invest in premium welding equipment that’s a step above the rest.

Check Price

Is the AHP AlphaTig 200x best for you?

If the following applies to your anticipated home projects, you should use a TIG welder. It’s important to remember that the AHP Alphatig 200x is also a Stick welder, so it will work for home Stick welding projects as well!

  • Great for welding aluminum and thin materials
  • Provides greater control, which is what helps such aesthetically pleasing finished pieces
  • Although it takes longer to master, this welding technique allows you to work on home welding projects, such as jewelry making.

Video: AHP Alpha-TIG 200x Setup and Review

If you decide the AHP AlphaTig 200x is right for you, here’s an excellent set up guide.

Conclusion: Taking the Next Step

Overall, the AHP AlphaTig 200x is a remarkable home welding machine: it’s durable and very affordable. It’s also dual purpose; you can switch to Stick welding at any time. Also, there’s a wealth of information regarding set up, use, and basic tricks at your fingertips. Should you decide to purchase the AHP, bookmark this post and refer to it whenever you need to. Both the videos and the list of helpful links in the “Sources” section at the bottom of this post are here to serve as a home base for you.

If you want to do more shopping around, check out our other welder reviews. 

Readers who enjoyed this AHP AlphaTig 200x Review also liked:
Finding the Best Multi Process Welder: All in One Welder Reviews
8 Welding Helmets Guaranteed to Make Your Wallet Happier
Reviews of the Best Welding Work Boots for Sale

Additional Sources:

Crom Weld AHP Alphatig 200x Review
Welding Tips & Tricks
Miller
TWI Global

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Stick Welding Tips for Beginners https://tradesforcareers.com/stick-welding-tips-arc-welding-basics/?utm_source=rss&utm_medium=rss&utm_campaign=stick-welding-tips-arc-welding-basics Sun, 09 Sep 2018 02:32:32 +0000 https://tradesforcareers.com/?p=5524 Welcome to your ultimate guide to Stick welding for beginners! In the following post, you’ll find easy definitions, links to helpful Stick welding resources, equipment reviews, and tips for using the right stick welder settings and rods. For the best Stick welding tips, check out the table of contents below. Stick Welding for Beginners: Table of (more...)

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Welcome to your ultimate guide to Stick welding for beginners! In the following post, you’ll find easy definitions, links to helpful Stick welding resources, equipment reviews, and tips for using the right stick welder settings and rods.

For the best Stick welding tips, check out the table of contents below.

Stick Welding for Beginners: Table of Contents

Arc Welding Basics: What is Stick Welding?

Stick welding is a type of arc welding.

Of all the different kinds of welding, Stick welding is one of the most versatile. It’s also relatively inexpensive and useful for both industrial and household projects. Another term for this same welding method is Shielded Metal Arc Welding (SMAW), or Arc Welding for short.

Simply put, stick welding is a manual arc welding process that utilizes a flux-covered electrode to weld. Obviously, this is an overly simplified definition. But it’s a good starting point.

Here’s a great stick welding definition from Wikipedia:

Stick Welding Tips

It’s important to keep in mind that there are different names that refer to the exact same welding method. The following are synonymous with Stick welding:

  • Shielded Metal Arc Welding (SMAW)
  • Manual Metal Arc Welding (MMAW or even just MMA)
  • Flux Shielded Arc Welding

Stick Welding for Beginners: Advantages & Disadvantages

Like all the different types of welding methods, Stick welding has its pros and cons, especially when you’re a beginner.

On the positive side, there are many benefits to Stick welding:

  • Versatility: For example, this type of welding method can be applied to anything from shipbuilding to oil refineries to home welding projects. Also, Stick welding is compatible with many alloys and metals.
  • Portability: Stick welding in particular makes outdoor projects are very doable. And there’s less material to carry around.
  • Cost: In general, Stick welding equipment is inexpensive.

On the other hand, here are some disadvantages to Stick welding:

  • Manual process: Specifically, stick welding is a manual process. Without the ease of an automatic process, it requires more time and the relative cost of deposited weld metal is pretty high. Another drawback to being manual is that it’s more difficult and doesn’t deliver as clean of welds.
  • Somewhat Limited: Unfortunately, Stick welding is only compatible with metals thicker than 18 gauge.
  • Incompatibilities: Stick welding is incompatible with metals that are reactive, such as columbiam, zirconium, tantalum, and titanium. This is because the shielding doesn’t prevent oxygen contamination.

Basic Stick Welding Tips

Overall, stick welding can be difficult to learn. However, you shouldn’t let this stop you! After time spent researching and practicing, you’ll be doing just fine. Once you become a certified welder, you’ll get arc welding down in no time.

To summarize, you should have a good handle on CLAMS:

Here are some wonderful web pages with information about Stick welding for beginners:

Safety

For more in-depth Safety Stick Welding Tips, we recommend checking out these 3 videos/articles:

Video: Stick Welding Tips for Beginners

For a quick guide to making good stick welds, take a peak at this video by 3 Welders.

Stick Welding Sheet Metal: Essential Tricks

If you’re looking for help with stick welding sheet metal, here are some great resources:

  1. How to Weld Sheet Metal with a Stick Welder
  2. Video: How to Weld Sheet Metal with a Stick Welder
  3. Basic Tips to Improve Stick Welding

Video: How to Weld with a Stick Welder

Stick Welder Settings: Using a Welding Electrode Chart

A welding electrode is a type of welding rod. In other words, it’s a wire connecting the welding machine with the metals you’re fusing together.

In SMAW/Stick welding, this rod is an electrode, or consumable electrode, since it melts together with the pieces you’re welding. The term “consumable” makes sense, since you’re never going to be using that particular welding electrode again. It becomes one with the weld.

Best Stick Welder Rods for Sale
Click here for a review of the best Stick Welding Rods for the money.

The 3 Types of Stick Welder Rods

Altogether, there are 3 different types of stick welder rods:

  • Light Coated Electrodes
  • Heavy Coated Electrodes
  • Shielded Arc Electrodes

How to Choose the Right Types of Welding Electrodes

First, it’s important to choose the right stick electrode.

Understandably, it’s tough to know what type of welding electrode to use. After all, there are so many options – and using a welding electrode chart? It can take some practice.

The following are more great resources for how to use a welding electrode chart:

Using a Welding Electrode Chart with Stick Welder Settings

Simply put, an electrode amperage chart helps you decide which type of welding rod to use depending on factors such as the thickness of the metal.

Here are some free welding electrode charts:

The best stick welder should come with specific stick welding electrode charts.

For a complete guide, check out The Internet’s Greatest Hacks for Understanding Stick Welder Rods.

Stick Welding vs Mig Welding

Stick and MIG welding have some things in common:

  • Both types of welding processes require that you use safety precautions and gadgets to protect yourself from injury.
  • Also, both require that you prepare a clean joint that has no rust, paint or water.
  • They both require correct amperage and polarity set-up.
  • Finally, can be done by beginners and professional quite effectively.

On the other hand, here are some notable differences in Mig Welding vs Stick Welding:

  • First and foremost, stick welding is a bit tougher than MIG. That’s why it’s best to tackle Mig first. (But not a requirement.)
  • Second, Stick welding takes longer. In other words, it just requires more time to complete a project.
  • Along with being more difficult in general, Stick welding doesn’t deliver as clean of welds as MIG.
  • In Stick’s favor, stick welding is best for outdoor welding projects. Unlike MIG, this type of welding process doesn’t rely on gas.

Reviews of the Essential Stick Welding Equipment Online

Luckily, there’s plenty of affordable stick welding accessories online. The following are links to reviews of Gas Metal Arc welding supplies:

Stick Welding Tips
Check out these reviews of the 6 Best Stick Welders alongside a detailed buyer’s Guide.

Stick Welding Tips: Final Thoughts

As we wrap up this guide to Stick Welding for Beginners, we hope you’ve found the info you need to enjoy the satisfaction of good stick welds. If you struggle in the beginning, don’t worry.

Bookmark this page so you have a list of the best Stick welding tips articles and videos and come back to it whenever you need a refresher.

Of course, you can expect a freshly updated page with all of the latest resources. Happy welding!

And don’t forget to check out other posts that will help you with Stick welding:
Best Stick Welder Reviews: Detailed Buyer’s Guide
How to Find the Best Cheap Stick Welder Under $200 (Reviews)
8 Welding Helmets Guaranteed to Make Your Wallet Happier

 

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The Ultimate Guide to Mig Welding for Beginners https://tradesforcareers.com/mig-welding-for-beginners-everything-youve-been-wondering/?utm_source=rss&utm_medium=rss&utm_campaign=mig-welding-for-beginners-everything-youve-been-wondering Sat, 11 Aug 2018 16:11:41 +0000 https://tradesforcareers.com/?p=5471 In this complete guide to MIG welding for beginners, you’ll find that this is one of the easiest types of welding processes. In the following post, you’ll find charts, supplies tips, video guides, and everything that falls under the “Mig Welding Basics” umbrella. Mig Welding for Beginners: Table of Contents MIG Welding Definition Advantages & Disadvantages (more...)

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In this complete guide to MIG welding for beginners, you’ll find that this is one of the easiest types of welding processes. In the following post, you’ll find charts, supplies tips, video guides, and everything that falls under the “Mig Welding Basics” umbrella.

Mig Welding for Beginners
Welcome to Mig Welding Basics: Welding Tips for Beginners

Mig Welding for Beginners: Table of Contents

  • MIG Welding Definition
  • Advantages & Disadvantages of MIG Welding
  • MIG Welding Tips for Beginners
  • Top Rated MIG Welding Charts
  • The Best MIG Welding Supplies Online
  • Stick Welding vs MIG vs Flux Core Welding vs TIG
  • How do I choose MIG wire welding types?
  • What gas does a MIG welder use?
  • Can I do MIG welding without gas?

MIG Welding Definition: What does MIG stand for in Welding? 

MIG welding stands for Gas Metal Arc Welding (GMAW) or Metal Inert Gas Welding (MIG). Sometimes, the term is used interchangeably with aluminum welding.

However, TIG welding is another popular method for welding thicker aluminum.

Basically, MIG welding is the method for joining aluminum and other non-ferrous metals, like steel. It requires steady electricity for heat production, an electrode for joint filling and shielding gas to protect your weld from air.

The Pros and Cons of Mig Welding for Beginners

There are both advantages and disadvantages to MIG Welding. Below, you’ll find key points to find if this is the right type for you.

Advantages of MIG Welding

By and large, MIG welding has a lot of advantages:

  • First, it’s the easiest welding process to learn.
  • It also makes welding thinner metals easier and provides more control. That’s why it’s great for aluminum welding! Mig welding stainless steel is also a common practice.
  • Another benefit is that you can weld quickly.
  • Also, the MIG method reduces spatter and scrap.
  • Finally, investing in a MIG welder is a good idea. This is because most mig welding machines are compatible with other welding processes

Disadvantages of MIG Welding

Like everything in life, there are a few drawbacks to MIG welding:

  • Unfortunately, it lacks the kind of penetration needed for welding thicker metals
  • Additionally, this process doesn’t work well outdoors. This is because of its sensitivity to wind, which can easily interfere with the MIG welding gas flow rate and mix.
  • Unfortunately, it lacks the kind of penetration needed for welding thicker metals
  • Finally, due to the fluid welding puddle, it doesn’t work in vertical or overhead welding positions

Safety First: MIG Welding Tips for Beginners

Even though this is the easiest welding method, here are some tips to make it even easier on yourself:

  • First and foremost, make sure you’re wearing the proper protective gear, such as an auto darkening welding helmet or steel toed work boots.
  • Second, maintain control by always making sure the wire is pointed at the weld pool’s edge.
  • Another important MIG welding tip is to do your research. Read online reviews carefully, make sure you have an up-to-date MIG welding chart, and study your welding machine’s owner manual.
  • It’s also essential to make sure you’re using the correct type of MIG wire and gas.
  • Before any project, make sure everything’s connected properly on your machine.
  • Last of all, maintain a clean environment at all times. Most importantly, watch out for excess paint and rust.

Video: How to MIG Weld for Beginners

Mig Welding Chart

As discussed in the “Mig Welding Tips for Beginners” section, it’s important to have a good Mig welding chart. Whether it came along with your new MIG welding machine or your get a cheap one from Amazon, follow it closely.

Important Mig Welding Supplies

In order to use the gas metal arc method, you’ll need the right MIG welding supplies. For example, you’ll need things like:

  • MIG welding gun parts
  • MIG welding torch
  • Correct Mig welding wire types

Additionally, you’ll need proper Mig welding gloves, an auto darkening welding helmet, and a whole slew of personal protection equipment.

For reviews of all the essentials, see Reviews of the Best Welding Supplies Online: Buyer’s Guide 2018.

mig welding for beginners

Featured: Best Mig Welder for Beginner & Home Use
Hobart Handler 210 MVP Review

Many novices ask what type of welder do I need? And it’s no wonder! With all of the great MIG welding machines for sale, it can be hard to figure out which is the best kind for you. (Not to mention your budget!)

Best Mig Welder for Beginners
Follow link for more pictures of this best MIG welder for beginners. 

Although there are plenty of high quality welders on the market, we’ve chosen to feature the Hobart 210 Mig Welder. It’s a great choice if you plan on Mig welding aluminum with spool gun.

Highlights of the Hobart Handler 210:
  • Compatible with both 120v and 220v outlets
  • Functions well with multiple types of gauges and wires
  • 3 simple, easy-to-use controls
  • Comes with a Mig Welding Chart included
  • Hobart offers the SpoolRunner 100, a Mig welding gun that makes aluminum welding easier than ever.
  • Because it’s nearly splatter-free and easy-to-use, this is our Editor’s Choice for both the best MIG welder for home use and the best MIG welding machine for beginners!
  • Finally, it’s one of the best MIG welders under 1000 dollars!
For an in-depth review, see Hobart Handler 210 MVP Review: To Buy or Not to Buy?

What does MIG stand for in welding

Featured: Best MIG Welding Helmet for Sale
Hobart 770754 Impact Variable Auto Darkening Welding Hood

Over the years, Hobart has earned a reputation for making the best welding supplies. And their 770754 best MIG welding helmet is no exception! This is for a lot of things, such as its long warranty, generous shade range, and 2 year warranty.

Best Mig Welding Helmet for Beginner
(Follow the link for raving customer reviews)
Highlights of the Hobart 770754 Impact Variable Mig Welding Helmet:
  • First, innovative LCD lens technology, auto darkening lenses, and an automatic on/off switch, this machine
  • Since it’s crafted from polymide, this welding hood is both lightweight and durable. In other words, it’s strong enough to shield you from heat and flames, but it’s light enough that you can work for hours without feeling fatigued from wearing it.
  • Finally, this MIG welding helmet is versatile, and it works for other kinds of welding processes.
  • As if those aren’t factors enough, this auto darkening welding helmet is great for TIG welding and grind mode.
  • All in all, this one of the best auto darkening welding hoods for sale today.
  • For reviews of 11 more great MIG welding hoods, see The 12 Best Rated Welding Helmets for Mig.

mig welding tips for beginners

Comparison of Arc vs MIG vs Flux Core Stick Welding Types

Even when you understand MIG welding basics, it can be tricky to tell apart the different welding methods. This is because they have a lot of overlap and sound the same to the uneducated mind. (MIG welding tip #1: Get your welding certification from a top welding school near you. This way, you can explore more different kinds of welding in a safe environment.)

Arc vs MIG Welding Methods

In general, the Arc vs MIG welding method comparison shows quite a lot of similarities:

  • Both methods safety precautions and gadgets to protect yourself from injury.
  • Also, they both require that you prepare a clean joint that has no rust, paint or water.
  • For both methods, you need to ensure extremely accurate amperage and polarity set-up.
  • Best of all, both Arc and MIG welding methods are relatively easy for beginners to get the hang of.

Video: Mig vs Arc Welding – Which Welder Then?

Flux Core Welding vs MIG (MIG Welding Without Gas)

First, let’s establish a brief definition of Flux Core Welding. In short, it’s very similar to MIG welding. In fact, you could say it’s the same as MIG welding but without gas. Instead of gas, the machine uses direct current (dc) power.

Usually, Flux Cored Welding is automatically fed by a spool gun. This wire contains consistent voltage and a flux material.

Most notably, there are two main technical differences in Flux Core Welding vs MIG
  1. First, ongoing voltage from dc power is necessary for the Flux Cored welding method.
  2. Second, this process requires a different type of wire. Instead of the solid wire for MIG, Flux Cored welding wire is coated in metal and “stuffed” with a flux material.

Fortunately, almost all MIG welding machines also have Flux Cored welding capabilities.

More Differences between Flux Cored Welding and MIG
  • Unfortunately, flux core welding produces more spatter than Mig welding.
  • However, flux core welding can penetrate thicker metal, while Mig welding only penetrates thin steel. This makes flux cored welding best for industrial purposes like building bridges and performing heavy duty repairs.
  • Especially for beginners, Flux Cored welding doesn’t facilitate as smooth of a finished weld.
  • Another difference is that Flux Core welding doesn’t require as much constant clean up.
  • Unlike MIG welding, the Flux Core method is possible in verticle and overhead positions. When combined, however, your metal becomes more solidified and easier to welding in several positions.
  • Because of Mig welding’s sensitivity to wind, it is usually done indoors. Flux core, however, can be done outdoors. Yet another reason it’s a good welding method for professionals!

Stick Welding vs MIG Welding Process

Comparatively, Mig Welding vs Stick Welding are different from each other in important ways.

  • First of all, MIG is the easiest method to learn. For this reason, we recommend that welding students first master MIG welding basics. After that, it’s time to look at the Stick method.
  • Another difference is that MIG welding is a faster process. As a result, longer welding projects are more feasible.
  • Perhaps the most convincing reason that MIG is the best method for beginners is that it makes it easier to perform smooth, clean welds.
  • Despite MIG’s benefits, it’s difficult to perform welding job outdoors. (Due to its use of gas.) Comparatively, the Stick welding method is best for outdoor projects.

TIG vs MIG Welding

Simply put, TIG (Tungsten Inert Gas) welding is different because it uses tungsten electrodes that are non-consumable.

In comparison to the different types of welding  methods above, TIG welding provides higher quality welds. But at what cost? Consult the list below to decide which type is best for your uses.

Differences Between TIG & MIG
  • Due to the non-consumable tungsten electrodes, the material won’t melt until temperatures are far higher than they need to be for MIG.
  • Since it involves a lot of coordination (with a foot pedal and TIG torch), this is much more advanced and difficult to learn.
  • In comparison to MIG, it takes a lot more time to complete TIG welding tasks.
  • Overall, TIG provides the most professional welds of all. It’s just a method that takes a lot longer than MIG. Therefore, we suggest Stick or MIG if you want something fast and relatively simple.

How do I choose MIG Welding Wire Types?

Notably, the type of welding wire you choose can make or break your project. To get the best results, you should consult a MIG welding chart., and your welding machine’s handbook.

Better yet, consult a professional MIG Welding Guidebook.

Types of Welding Gases: What gas does a MIG welder use?

Simply put, helium and argon gases work well for metals that don’t contain iron. So for aluminum welding, you’ll probably want to use argon gas. However, that wouldn’t work well for steel. Sometimes people use carbon dioxide, but this can be messy. Also, it doesn’t have a reputation for producing strong welds.

Therefore, it all depends on your specific project. In the video below, you’ll learn what gas is used for MIG welding.

Can I do MIG welding without gas?

Technically, no. MIG welding without gas is Flux Cored welding, which we’ll get to in the welding method comparison section. However, it is true that you can use a MIG welding rig to do Flux Cored welding. Just make sure to use a flux core wire.

Video: Best Gas for MIG Welding

Here’s a handy video from Lincoln Electric that explains how to choose the best gas:

 

MIG Welding For Beginners: Final Thoughts

After looking at this overview of Gas Metal Arc Welding basics, we hope you found the answers you were looking for. If you plan to MIG weld in the future, we invite you to bookmark this page and reference it as needed.

Most importantly, be safe and have fun on your new welding endeavors!

Readers who liked “The Ultimate Guide to Mig Welding for Beginners” also read:
Badass Welding Hoods: 8 Awesome Welding Helmet Designs
Finding the Best Multi Process Welder: All in One Welder Reviews
Hobart Handler 140 Review: Best Mig Welder Under 500?

 

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